®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 1 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Mini XP
All voltages
4 to 16 switch legs
Large XP
277 V~ and 347 V~
4 to 28 switch legs
Extra-Large XP (not shown)
277 V~ and 347 V~
32 to 42 switch legs
Standard Size XP
All voltages
20 to 48 switch legs
Standard Size XP
100 to127 V~,
4 to 28 switch legs
220 to 240 V~
(non-CE),
12 to 24 switch legs
230 V~ (CE),
12 to 24 switch legs
Feed-Through XP
Without Branch Circuit Breakers
XP With Branch Circuit Breakers
XP Switching Panels work with:
• GRX-4000 Control Units
• GRAFIK 5000T, GRAFIK 6000R, and
GRAFIK 7000T Systems
• GP and LP Dimming Panels
• DMX512 dimming systems via the 2 LinkT option
• QuantumR systems
XP Switching Panels provide power and switching for
up to 48 switch legs. Panels control any light source
as well as AC general use motors.
Models available with:
100 to 127V~, 220 to 240V~ (non-CE),
230V~ (CE), 277V~, and 347V~ input power
• With or without branch circuit breakers
• 4 to 48 switch legs (feed-through)
• 4 to 42 switch legs (with branch
circuit breakers)
XP Switching Panels
Mini XP
220 to 240 V~
4 to 8 switch legs
230 V~
4 to 8 switch legs
1
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 2 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Regulatory Approvals
• ULR Listed (Reference: UL File 42071)
• Complies with ISO-9000
• CSA, NOM
Seismic Certified (Test Method AC156. Reference
OSHPD Preapproval OSP-0215-10).
Power
• Input power: 100 to 127 V~, 220 to 240 V~
(non-CE), 230 V~ (CE), 277 V~, and 347 V~. All
voltages 50/60 Hz, phase-to-neutral.
• Control circuit (Feed-Through XP Panels only):
Dedicated feed, same voltage and phase as Panel.
• Branch Circuit Breakers: ULR rated thermal magnetic.
AIC ratings:
120 V~ 10,000 A
220 to 240 V~ 6000 A
277 V~ 18,000 A
347 V~ 14,000 A
• Lightning strike protection: Meets ANSI/IEEE standard
62.41-1980. Can withstand voltage surges of up
to 6000 V~ and current surges of up to 3000 A.
• 10-year power failure memory: Automatically restores
lighting to levels prior to power interruption.
Load Types (relay ratings)
Relay Rating
Load Type
120 V~ 230 V~
(CE)
220-240 V~ 277 V~ 347 V~
Tungsten 20 A 16 A 16 A 20 A 16 A
AC General
Use
20 A 16 A 16 A 20 A 16 A
Electric
Discharge
Lamp
16 A 16 A 16 A 16 A 16 A
Electronic
Ballast
NEMA 410
16 A N/A N/A 16 A N/A
Resistive 20 A 16 A 16 A 20 A 16 A
Inductive 20 A 16 A 16 A 20 A 16 A
Motor
1.0 HP N/A N/A 2.0 HP N/A
Specifications
Load
When using the Switching Module to control
receptacles, it may be used with, but is not limited to,
the following:
Monitors Fans
Humidifiers Printers
Note: Refer to the manufacturer’s guidelines for
acceptable switching methods.
When using the Switching Module to control
receptacles, it may NOT be suitable for use with
devices that require any of the following:
Shut-down process before power is interrupted,
such as computers.
Cool-down process before power is interrupted,
such as projectors.
Programming, such as clocks or DVRs.
Long warm-up cycle.
Not for use with loads that present a hazard if
automatically energized, for example heaters.
Any receptacles that are controlled by an
automatic control device must be marked with
u located on the controlled receptacle outlet
where visible after installation as stated in 2014
NECR Article 406.3(E).
Switching Modules (120, 277, 347 V~)
• Able to control 20 A receptacles.
• Switch legs rated at 20 A.
• Patented SoftswitchR circuit eliminates arcing at
mechanical contacts when loads are switched, which
prolongs relay life to an average of 1,000,000 cycles
at 16 A.
• 10 BTU / hour per module.
Panel Type Voltage Std. SCCR Rating
XP Feed-through
(all sizes)
120/277 V~ 25,000 A
XP Main Lug Panels
(all sizes)
120/277 V~ 25,000 A
Short Circuit Current Ratings (other ratings available)
2
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 3 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Specifications (continued)
Wiring
• Internal: Prewired by Lutron.
• System communications:
Low-Voltage IEC PELV/NECR Class2 wiring connects
XP Panels to other components.
• Line (mains) voltage: Feed and load wiring only.
(Feed-Through XP Panels also have control circuit
wiring.) No other wiring or assembly required.
Physical Design
• Enclosure: NEMA-Type 1, IP-20 protection; 16 U.S.
gauge steel. Indoor use only.
• Weight: 27lb (13kg) for Mini XP, 80lb (37kg) for
Standard Size XP,
135lb (61.3kg) for Large XP, 225lb (102kg) for
Extra Large XP.
Seismic Certification Limits:
S
DS
= 2.5 g, z/h = 1.0, I
P
= 1.5.
Contact LutronR for details.
Mounting
• Mini XP and Standard Size XP: Surface mount or
recess mount between 16 in (40 cm) studs.
• Large XP: Surface mount only.
• Extra Large XP: Surface mount only.
Environment
• 32 to 104 °F (0 to 40 °C). Relative humidity less than
90% non-condensing.
3
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 4 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
How to Build an XP Model Number
X P 1 2 - 1 2 0 4 M L - 1 5 - C G P - _ _ _
Prefix:
XP Switching Panel
Number of Switch Legs:
Indicates number of load circuits in the panel
Voltage:
Omit for feed-through
120 (100 to 127 V~)
230 (230 V~) CE
1
240 (220 to 240 V~) non-CE
1
277 (277 V~)
347 (347 V~)
Feed Type:
FT (Feed-Through – no branch circuit breakers)
4 (3 phase 4 wire)
Panel Feed:
ML (Main Lugs only)
IS (Isolation Switch)
Branch Circuit Breakers:
20 (20 A branch circuit breakers)
15 (15 A branch circuit breakers)
16 (16 A branch circuit breakers)
Custom Panel Suffix:
Indicates panel with special options.
Contact LutronR for specific options.
1
230 V~ (CE) and 220 to 240 V~ (non-CE) models with branch circuit breakers are custom panels.
Contact Lutron for more information.
Prefix
Number of
Switch Legs
Voltage
Feed Type
Panel Feed
Branch Circuit
Breakers
Custom Panel
Suffix
4
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 5 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Mini XP
Standard Size XP
Mini XP Feed-Through Models
120/277 V~, 230 V~ (CE), 220 to 240 V~ (non-CE),
or 347 V~ Power
Model
Prefix
Switch
Legs
Feed
Type
Maximum Feed
XP4 4
Feed-
Through
120/277 V~ 20 A
220 to 240 V~ 16 A
230 V~ (CE) 16 A
347 V~ 20 A
XP8 8
XP12 12
XP16 16
Model
Prefix
Switch
Legs
Feed
Type
Maximum Feed
XP20 20
Feed-
Through
120/277 V~ 20 A
220 to 240 V~ 16 A
230 V~ (CE) 16 A
347 V~ 20 A
XP24 24
XP28 28
XP32 32
XP36 36
XP40 40
XP44 44
XP48 48
Standard Size XP Feed-Through Models
120/277 V~, 230 V~ (CE), 220 to 240 V~ (non-CE),
or 347 V~ Power
Wire Sizes
• 14 to 10 AWG (2.5 to 4.0 mm() for Feed Wiring and
Switch Legs (to loads)
• Power (Line/Hot) and Switched Line/Hot connect
directly to Terminal Block for Switch Legs
Feed-Through XP Models (Without Branch Circuit Breakers)
Only standard Panels listed. Consult LutronR for options.
5
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 6 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Standard Size XP
1
20/16 A, 15/12 A continuous load rating.
XP Models With Branch Circuit Breakers
Only standard Panels listed. Consult LutronR for options.
Model
Prefix
Switch
Legs
Feed Type and
Wire Size
Maximum
Feed
Branch
Circuit Breakers
1
XP4 4
3Ø 4W
Main Lugs Only
Main Lugs
accept 4AWG (25mm
2
) to
250 kcmil (mcm) (120mm
2
)
200 A 15 A or 20 A
XP8 8
XP12 12
XP16 16
XP20 20
XP24 24
XP28 28
Model
Prefix
Switch
Legs
Feed Type and
Wire Size
Maximum
Feed
Branch
Circuit Breakers
1
XP4 4
3Ø 4W
125A Isolator Switch
Isolator Switch accepts
14AWG to 2 AWG
(2.5mm
2
to 35mm
2
) Feed Wiring
125 A 16 A
XP8 8
Model
Prefix
Switch
Legs
Feed Type and
Wire Size
Maximum
Feed
Branch
Circuit Breakers
1
XP12 12
3Ø 4W
125A Isolator Switch
IIsolator Switch accepts
14AWG to 2 AWG
(2.5mm
2
to 35mm
2
) Feed Wiring
125 A 16 A
XP16 16
XP20 20
XP24 24
100 to 127 V~ Standard Size XP with Branch Circuit Breakers
220 to 240 V~ (non CE) Mini Size XP with Branch Circuit Breakers
230 V~ (CE) Standard Size XP with Branch Circuit Breakers
Mini XP
Model
Prefix
Switch
Legs
Feed Type and
Wire Size
Maximum
Feed
Branch
Circuit Breakers
1
XP12 12
3Ø 4W
125A Isolator Switch
Isolator Switch accepts
14AWG to 2 AWG
(2.5mm
2
to 35mm
2
) Feed Wiring
125 A 16 A
XP16 16
XP20 20
XP24 24
220 to 240 V~ (non CE) Standard Size XP with Branch Circuit Breakers
Model
Prefix
Switch
Legs
Feed Type and
Wire Size
Maximum
Feed
Branch
Circuit Breakers
1
XP4 4
3Ø 4W
125A Isolator Switch
Isolator Switch accepts
14AWG to 2 AWG
(2.5mm
2
to 35mm
2
) Feed Wiring
125 A 16 A
XP8 8
230 V~ (CE) Mini Size XP with Branch Circuit Breakers
6
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 7 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Large XP
1
20/16 A, 15/12 A continuous load rating.
Wire Sizes For Switch Legs (To Loads)
14 AWG to 10 AWG (2.5 mm( to 4.0 mm()
XP Models With Branch Circuit Breakers
Only standard Panels listed. Consult Lutron for options.
Extra-Large XP
Model
Prefix
Switch
Legs
Feed Type and
Wire Size
Maximum
Feed
Branch
Circuit Breakers
1
XP32 32
3Ø 4 W or 1Ø 3 W
Main Lugs Only
Main Lugs
accept 4AWG (25mm
2
) to
300 kcmil (mcm) (150mm
2
)
225 A 20 A
XP36 36
XP40 40
XP42 42
Model
Prefix
Switch
Legs
Feed Type and
Wire Size
Maximum
Feed
Branch
Circuit Breakers
1
XP4 4
3Ø 4 W
Main Lugs Only
Main Lugs
accept 4AWG (25mm
2
) to
300 kcmil (mcm) (150mm
2
)
250 A 20 A
XP8 8
XP12 12
XP16 16
XP20 20
XP24 24
XP28 28
Model
Prefix
Switch
Legs
Feed Type and
Wire Size
Maximum
Feed
Branch
Circuit Breakers
1
XP32 32
3Ø 4 W
Main Lugs Only
Main Lugs
accept 4AWG (25mm
2
) to
350 kcmil (mcm) (185mm
2
)
300 A 20 A
XP36 36
XP40 40
XP42 42
120 V~ Large XP with Branch Circuit Breakers
277/347 V~ Large XP with Branch Circuit Breakers
277/347 V~ Extra-Large XP with Branch Circuit Breakers
7
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 8 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
120 V~ and 277 V~ XP Panels with branch circuit breakers may be ordered with general use breakers
populated in the positions available after the switching modules have been pre-wired. Circuit breakers for
switched circuits may also be selected; the options are 10, 15, and 20 A single-pole circuit breakers. The
following tables list available options.
Type Standard GFI EPD AFI K HID SWN
AIC Rating (kAIC) 10 22 42 65 10 22 10 10 10 10 10
Number of Poles 1 2 3 1 2 1 2 3 1 2 1 1 2 1 1 1 2 3 1
1
2
2
10 A X X X X X X
15 A X X X X X X X X X X X X X X X X X X X
20 A X X X X X X X X X X X X X X X X X X X
25 A X X X X X X X X X X X X X X X X X X
30 A X X X X X X X X X X X X X X X X X X
35 A X X X
40 A X X X X X X X X X X
45 A X X X X
50 A X X X X X X X X X X
60 A X X X X X X
70 A X X X X
80 A X X X
90 A X X X
100 A X X X
110 A X X
125 A X X
Ampere Rating
Type Standard
AIC Rating (kAIC) 18 35 65
Number of Poles 1 2 3 1 2 3 1 2 3
15 X X X X X X X X X
20 X X X X X X X X X
25 X X X X X X X X X
30 X X X X X X X X X
35 X X X X X X X X X
40 X X X X X X X X X
45 X X X X X X X X X
50 X X X X X X X X X
60 X X X X X X X X X
70 X X X X X X X X X
80 X X X X X X
90 X X X X X X
100 X X X X X X
110 X X X X X X
125 X X X X
Ampere Rating
Legend
GFI – Ground Fault Circuit Interrupter
(6 mA)
EPD Equipment Ground Fault Protection
(30 mA)
AFI – Arc Fault Interrupter
K – Key Operated
HID For High Intensity Discharge Lighting
SWN – Switch Neutral Breaker
277 V~ Breaker Options
General Use Breakers
120 V~ Breaker Options
Contact LutronR Integrated Systems for detailed ordering information.
1
1 Pole SWN Breaker occupies 2 spaces
2
2 Pole SWN Breaker occupies 3 spaces
8
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 9 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Mini XP Dimensions
Left Side View Right Side View
Top View
Bottom View
All dimensions shown as: in (mm)
Front View
Cover
24.00
(610)
24.50
(622)
21.50
(546)
1.34
(34)
2.21
(56)
8.00 (203)
15.875 (403)
10.75 (273)
15.13 (384)
4.09
(104)
4.15
(105)
0.15
(4)
9
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 10 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Standard Size XP Dimensions
Left Side View
Right Side View
Top View
Bottom View
Front View
All dimensions shown as: in (mm)
Cover
59.00
(1499)
15.875 (403)
8.00
(203)
2.43 (62)
2.69
(68)
41.75
(1060)
59.50
(1511)
14.375 (365)
11.00 (279)
15.125 (394)
4.15 (105)
4.21 (107)
0.150 (4)
10
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 11 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Large XP Dimensions
Left Side View Right Side View
Top View
Bottom View
Front View
All dimensions shown as: in (mm)
Cover
3.34
(85)
22.0 (559)
23.5 (597)
2.50 (64)
45.0
(1143)
63.50
(1613)
63.00
(1600)
18.50 (470)
22.75 (578)
6.10 (155)
6.30 (160)
0.15 (4)
11
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 12 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Left Side View Right Side View
Top View
Bottom View
Front View
Extra Large XP Dimensions
All dimensions shown as: in (mm)
Cover
3.45
(88)
22.0 (559)
25.50 (597)
3.0 (76)
68.00
(1727)
82.50
(2096)
82.00
(2083)
18.50 (470)
22.75 (578)
6.10 (155)
6.30 (160)
0.15 (4)
12
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 13 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
• Surface- or recess-mount indoors.
• Consult Dimensions page for dimensions, conduit
knockouts, and mounting holes and hardware.
• Mount only where ambient temperature is
32°F to 104°F (0°C to 40°C).
• Mount Panel where audible noise is acceptable.
(Internal relays click.)
• Mount Panel so line (mains) voltage wiring is at least
6ft (1.8m) from sound or electronic equipment
and wiring.
• Mount Panel within 7° of true vertical.
Feed Wiring and
Switch Legs to Loads
IEC PELV/
NEC® Class 2
Wiring
Terminal
Blocks
for
Switch
Legs to
Loads
Terminal
Blocks
for
Switch
Legs to
Loads
Feed Wiring
and Switch
Legs to loads
Feed Wiring and
Switch Legs to loads
IEC PELV/
NEC
® Class 2
Wiring
Feed Wiring
and Switch
Legs to loads
Front View Side View
Front View
Side View
Mounting for Mini XP
Surface-Mounting
• Surface-mounting keyholes accept 1/4in (6mm)
mounting bolts. This size is recommended.
Recess-Mounting
• Mount to wall stud by screwing through slots in
corners of panel.
• Mount panel between flush and 1/8in (3mm) below
finished wall surface.
Maximum Feed and Wire Sizes
Consult Wiring Overview pages
13
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 14 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
LUTR
Link
Power (Pins
Data (Pins
Circ
Valu
IE ALU
Load
Control and Zone
High End (option
Circuit
Low End (option
Using circuit
Using Zone
T
1
2
3
4 Non-
5 Elec.
Unassig
LUTR
R
elec ircui
elec alue
elec alue
isplaye
R
Distribution
Panel
Feed and
Switch
Leg Wiring
Feed Wiring and
Switch Legs to Loads
IEC PELV/NECR
Class 2 Wiring
Feed Wiring
and
Switch Legs
Feed Wiring and
Switch Legs to loads
IEC PELV/NECR
Class 2 Wiring
Feed Wiring
and
Switch Legs
Front View Side View
Front View Side View
Terminal
Blocks for
Switch Legs
to Loads
Terminal
Blocks for
Switch Legs to
loads
Mounting for Standard Size Feed-Through XP
• Surface- or recess-mount indoors.
• Consult Dimensions page for dimensions, conduit
knockouts, and mounting holes and hardware.
• Mount only where ambient temperature is
32°F to 104°F (0°C to 40°C).
• Standard Size XP weighs 80lb (37kg). Reinforce
wall structure for weight and local codes.
• Mount Panel where audible noise is acceptable.
(Internal relays click.)
• Mount Panel so line (mains) voltage wiring is at least
6ft (1.8m) from sound or electronic equipment and
wiring.
• Mount Panel within 7° of true vertical.
Surface-Mounting
• Surface-mounting keyholes accept 1/4in (6mm)
mounting bolts. This size is recommended.
Recess-Mounting
• Mount to wall stud by screwing through slots in
corners of panel.
• Mount panel between flush and 1/8in (3mm) below
finished wall surface.
Maximum Feed and Wire Sizes
Consult Wiring Overview pages
14
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 15 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Link
SELECT V ALUE
VIEW V ALUE
SELECT V ALUE D ISPLAYED
Load Type
(See Instructions)
High-End Trim
Circuit Level
Low-End Trim
5
4
3
Zone Assignment w/
Circuit Schedule
Zone Assignment w/
Zone Capture
TM
Link A
Link B
Norma
l
Emergenc
y
Address (Ad displayed)
SELECT C IRCUIT
2
1
Circuit
Data A
OK
Powe
r
1234 5D
Common
24V
MUX
MUX
Drain
Sense
1234
D
5
(Non-
Ess)
(Essential
)
Caution -
Check
Load Types before
removing bypass.
Load Types -
1-1
2-1
2-2
2-3
3-1
4-1
5-1
Questions? 800-523-9466
Incandescent/Tungsten
Fluorescent - FDB
Fluorescent - Tu-wire
Fluorescent - 0-10
Neon
Non-Dim
ELV (rated only)
6-1Magnetic Low Voltage
4-2Slider Non-Dim 40/60
Value
Data B OK
B
Comm
Drain
MUX
MUX
C
D
Link
C
D
A
SELECT V ALUE
VIEW V ALUE
SELECT V ALUE D ISPLAYED
Load Type
(See Instructions)
High-End Trim
Circuit Level
Low-End Trim
5
4
3
Zone Assignment w/
Circuit Schedule
Zone Assignment w/
Zone Capture
TM
Link A
Link B
Norma
l
Emergenc
y
Address (Ad displayed)
S
ELECT
C
IRCUIT
2
1
Circuit
Data A
OK
Powe
r
1234 5D
Common
24V
MUX
MUX
Drain
Sense
1234
D
5
(Non-
Ess)
(Essential
)
Caution -
Check
Load Types before
removing bypass.
Load Types -
1-1
2-1
2-2
2-3
3-1
4-1
5-1
Questions? 800-523-9466
Incandescent/Tungsten
Fluorescent - FDB
Fluorescent - Tu-wire
Fluorescent - 0-10
Neon
Non-Dim
ELV (rated only)
6-1Magnetic Low Voltage
4-2Slider Non-Dim 40/60
Value
Data B OK
B
Comm
Drain
MUX
MUX
C
D
Link
C
D
A
Switch
Legs to
Loads Only
Feed Wiring and
Switch Legs to Loads
IEC PELV/NECR
Class 2 Wiring
Terminal
Blocks for
Switch Legs
to Loads
Main Lugs
Neutral
Bus
Neutral Bus
Terminal
Blocks for
Switch Legs
to loads
Main Lugs
Neutral
Bus
Neutral Bus
Preferred
Feed Wiring
Feed Wiring and
Switch Legs to loads
IEC PELV/NECR
Class 2 Wiring
Preferred
Feed Wiring
Front View Side View
Front View
Side View
Mounting for Standard Size XP with Branch Circuit Breakers
• Surface- or recess-mount indoors.
• Consult Dimensions page for dimensions, conduit
knockouts, and mounting holes and hardware.
• Mount only where ambient temperature is
32°F to 104°F (0°C to 40°C).
• Standard Size XP weighs 80lb (37kg). Reinforce
wall structure for weight and local codes.
• Mount Panel where audible noise is acceptable.
(Internal relays click.)
• Mount Panel so line (mains) voltage wiring is at least
6ft (1.8m) from sound or electronic equipment and
wiring.
• Mount Panel within 7° of true vertical.
Surface-Mounting
• Surface-mounting keyholes accept 1/4in (6mm)
mounting bolts. This size is recommended.
Recess-Mounting
Mount to wall stud by screwing through slots in
corners of panel.
• Mount panel between flush and 1/8in (3mm) below
finished wall surface.
Maximum Feed and Wire Sizes
Consult Wiring Overview pages
15
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 16 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
• Surface-mount indoors.
Mount only where ambient temperature is
32°F to 104°F (0°C to 40°C).
• Large XP Panel weighs 135lb (61.3kg). Extra-Large
XP Panel weighs 200lb (90.7kg). Reinforce wall
structure for weight and local codes.
• Mount Panel where audible noise is acceptable.
(Internal relays click.)
• Mount Panel so line (mains) voltage wiring is at least
6ft (1.8m) from sound or electronic equipment and
wiring.
• Mount Panel within 7° of true vertical.
• Lutron recommends 1/4in (6mm) mounting bolts.
Maximum Feed and Wire Sizes
Consult Wiring Overview pages
Link
1 2 3 4 5
Switch Legs
to Loads
Feed Wiring and Switch Legs to Loads
IEC PELV/
NECR Class 2
Wiring
Preferred
Feed Wiring
Front View
Side View
Terminal
Blocks for
Switch Legs
to Loads
Main Lugs
Neutral Bus
Neutral Bus
Mounting for Large and Extra-Large XP
16
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 17 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
H
SH
H
SH
H
SH
H
SH
H
N
N
N
H
H
H
H
{
• Use a trough when the XP Panel is far away from the
Distribution Panel. Splice Neutrals in trough.
• Wire the XP similar to a lighting distribution panel. Run
feed and load wiring.
• Use the XP to provide temporary lighting by leaving
the bypass jumpers in place and using branch circuit
breakers to switch lights on and off.
Wire Sizes
• Power Feed (Line/Hot): 14AWG to 10AWG
(2.5mm
2
to 4.0mm
2
)
• Switched Line Hot: 14AWG to 10AWG
(2.5mm
2
to 4.0mm
2
)
Wiring Overview — Feed-Through XP Models
IEC
PELV/
NEC®
Class2
wiring
entrance
Bypass Jumpers - Do Not Remove
Distribution
Panel
Terminal
Block
Note: 220 to 240V~(non-CE) and 230V~(CE) terminals are marked:
L for Line/Hot
SL for Switched Line/Hot
Power Feed (Line/Hot)
Switched Line/HotLoad Neutral
Typical Load Circuit
Control Circuit
• Supplies power for internal operation.
• Lutron recommends a dedicated 120 or 277V~,
20A, 1 phase, 2 wire feed to power the control
circuit in the panel.
• If control circuit is tapped from a circuit that powers
a relay in the panel, it draws a maximum of 1.5A
toward the total load for that circuit.
Ground
Ground
277 V~
Neutral
Neutral
120 V~
120 V~
120 V~
Do not wire to
these terminals
277 V~
Control
Feed
120 V~
Control
Feed
OR
H
SH
H
SH
H
SH
H
SH
H
N
N
N
H
H
H
H
{
H
SH
H
SH
H
SH
H
SH
H
N
N
N
H
H
H
H
{
Load
1,2,3
1
Load can be either lighting or 20 A receptacle
2
Any receptacles that are controlled by an automatic control device must be marked with “u located on the controlled receptacle outlet where visible
after installation as stated in 2014 NECR Article 406.3(E).
3
To avoid the risk of entrapment, serious injury, or death, these controls must not be used to control equipment which is not visible from every control location
or which could create hazardous situations such as entrapment if operated accidentally. Examples of such equipment which must not be operated by these
controls include (but are not limited to) motorized gates, industrial doors, space heaters, etc. It is the installer’s responsibility to ensure that the equipment
being controlled is visible from every control location and that only suitable equipment is connected to these controls. Failure to do so could result in serious
injury or death.
17
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 18 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Wiring Overview — XP with Branch Circuit Breakers
Bypass Jumpers - Do Not Remove
Terminal
Block
Neutral Bus
Neutral
Bus
Main Lugs
4
Branch Circuit
Breakers for
Temporary
Lighting
• Wire the XP similar to a lighting distribution panel. Run
feed and load wiring.
• Use the XP to provide temporary lighting by leaving
the bypass jumpers in place and using branch circuit
breakers to switch lights on and off.
Wire Sizes
• Power Feed (Line/Hot):
100 to 127 V~ 4 AWG (25 mm
2
) to 250 kcmil
(mcm) (120 mm
2
)
220 to 240 V~ 14 to 2AWG (2.5 to 35mm
2
)
230 V~ (CE) 14 to 2AWG (2.5 to 35mm
2
)
277/347 V~ 4 AWG (25 mm
2
) to 300 kcmil
(mcm) (150 mm
2
)
• Switched Line/Hot:
14 AWG to 10 AWG (2.5 mm
2
to 4.0 mm
2
)
• Load Neutral:
14 AWG to 10 AWG (2.5 mm
2
to 4.0 mm
2
)
Power Feed (Line/Hot)
Switched Line/Hot
Load Neutral
Typical Load Circuit
Note
• For 120 V~ and 277 V~ panels that have 28 or less
switch legs, a dedicated 20 A breaker is provided to
power the control circuit.
• For 120 V~ and 277 V~ panels that have 32 or
greater switch legs, the control circuit is powered
from circuit breaker #1 which also powers relay #1.
The control circuit could draw a maximum of 1.5A
toward the total load capacity for that circuit.
Note: 220 to
240V~(non-CE) and
230V~(CE) terminals are
marked:
L for Line/Hot
SL for Switched Line/Hot
1
Load can be either lighting or 20 A receptacle
2
Any receptacles that are controlled by an automatic control device must be marked with “u located on the controlled receptacle outlet where visible after
installation as stated in 2014 NECR Article 406.3(E).
3
To avoid the risk of entrapment, serious injury, or death, these controls must not be used to control equipment which is not visible from every control location or
which could create hazardous situations such as entrapment if operated accidentally. Examples of such equipment which must not be operated by these
controls include (but are not limited to) motorized gates, industrial doors, space heaters, etc. It is the installer’s responsibility to ensure that the equipment being
controlled is visible from every control location and that only suitable equipment is connected to these controls. Failure to do so could result in serious injury or death.
4
Isolator Switch for 220 to 240 V~ and 230 V~ Panels
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
Load
1,2,3
18
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 19 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
XP Panel
Control Unit
Control Interface
Wallstations
XP Panel
Control Unit
Control Interface
Wallstations
Processor Panel
Power Panel Link
GRAFIK 5000
/GRAFIK 6000®/GRAFIK 7000
System
IEC PELV/NECR Class 2 wiring link requires:
Two 12 AWG (4.0 mm
2
) conductors for control power.
One twisted, shielded pair of 18 AWG (0.75 mm
2
) for data link.
One 18 AWG (0.75 mm
2
) conductor for emergency (essential) sense line, from panel to panel.
Total length of Control Link may be no more than 2000 ft (600 m).
If MUX-RPTR interface and GRX-CBL-46L cable
1
is used, length may be up to 4000 ft (1200 m).
Low-Voltage IEC PELV/NEC® Class 2 Wiring (All Models)
• System communications use Low-Voltage IEC PELV/NECR Class 2 wiring.
• Wiring must be daisy-chained.
• Wiring must run separately from line (mains) voltage.
GRAFIK Eye
® 4000 System
IEC PELV/NEC
® Class 2 wiring link requires:
Two 12 AWG (4.0 mm
2
) conductors for control power.
One twisted, shielded pair of 18 AWG (0.75 mm
2
) for data link.
One 18 AWG (0.75 mm
2
) conductor for Emergency (Essential) sense line, from panel to panel.
Total length of Control Link may be no more than 2000 ft (610 m).
Approved low-voltage cable is available from Lutron
1
,
Belden, and Liberty.
These are approved with 22 AWG (0.34 mm
2
) data link wires.
GRX-CBL-46L – IEC PELV/NEC® Class 2 wiring cable is available from LutronR and contains:
Two 12 AWG (4.0 mm() conductors for control power.
One twisted, shielded pair of 22 AWG (0.34 mm() for data link.
One 18 AWG (0.75 mm() conductor for emergency (essential) sense line.
1
Refer to GRAFIK 5000
/GRAFIK 6000®/GRAFIK 7000
Specification
19
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 20 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
IEC PELV/NEC® Class 2 Panel-to-Panel Wiring (All Models)
SELECT CIRCUIT
Data A OK
Power
Data B OK
1234D5
1234D5 C D
Common
Common
+24VFW
Sense
MUX
MUX
Drain
Drain
MUX
MUX
Circuit
1
2
Link
A
Link
B
1
1
2
3,4
5
1
1
2
3,4
SELECT CIRCUIT
Data A OK
Power
Data B OK
1234D5
1234D5 C D
Common
Common
+24VFW
Sense
MUX
MUX
Drain
Drain
MUX
MUX
Circuit
1
2
Link
A
Link
B
NOTE
Emergency Power: The additional 18 AWG (0.75 mm
2
)
wire is a “sense” line from terminal 5 of another Panel.
This sense line allows an Emergency (Essential) Lighting
Panel to “sense” when Normal (Non-Essential) power is
lost. If more than one Emergency Lighting Panel needs
to sense from a specific Normal Panel, a dedicated
wire between each pair of Normal (Non-Essential) and
Emergency (Essential) panels may be required.
Shield/Drain: Connect shielding as shown. Do not
connect to Ground (Earth) or Circuit Selector. Connect
the bare drain wires and cut off the outside shield.
IEC PELV/NEC
® Class 2 Terminal Connections
Each Low-Voltage IEC PELV/NEC
® Class 2 terminal
can accept only two 18 AWG (0.75 mm
2
) wires. Two
12 AWG (4.0mm
2
) conductors will not fit. Connect
asshown.
SELECT CIRCUIT
2
1
Circuit
Data A OK
Power
1234 5D
Common
24VFW
MUX
MUX
Drain
Sense
1234
D
5
Data B OK
B
Comm
Drain
MUX
MUX
C
D
Link
A
Link
Control
Wiring
(2) 12 AWG
(4.0 mm
2
)
1: Common
2: 24 V-
To additional
Power Panels
XP Panel 1 XP Panel 2
To Lighting
Controls or
Processors
Shield/Drain Shield/Drain
(1) 18 AWG
(0.75 mm
2
)
5: Sense Line
Data Link (1)
shielded, twisted
pair 18AWG
(0.75mm
2
)
3: MUX
4: _
(4) 12 AWG (4.0 mm()
20
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 21 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Option Description Application
Branch Circuit
Protection
Branch Circuit Breakers with higher AIC ratings
than those on standard Panels.
Panels can also have Branch Circuit Breakers
with special ratings such as:
• GFI (Ground Fault Interrupt)
• ELB (Earth Leakage Breaker)
• RCD (Residual Circuit Device)
LutronR
Ten Volt
Module (TVM)
Allows Panels to operate fluorescent ballasts that
meet IEC 929 standards for 0-10 V - control
including:
• Lutron’s TVE ballasts
• 0-10 V- neon
• Pulse Width Modulation (PWM) fluorescent
• Tridonic
® DSI (Digital Serial Interface)
The TVM can sink or source 50 mA (typically
25-50 ballasts) on each circuit.
Jobs with fluorescent ballasts that
require 0-10 V -, PWM, or DSI control.
2LinkT • Allows a DMX512 theatrical console to operate
Dimming Panels’ load circuits.
• Allows a GRAFIK EyeR 4000 Series to handle
128 zones (two links of 64 zones). The two links
are independent and do not communicate.
• Allows two GRAFIK EyeR 4000 Series to share
the same Dimming Panel.
• Control of architectural lighting from a
DMX512 theatrical console is required.
• A mix of architectural and theatrical
lighting is present.
• Multiple systems without space to hang
panels.
Consult Lutron for ordering information, model numbers, and ship times. Dimensions and wiring may change
based on options chosen.
Options
Tridonic DSI is a trademark of TridonicAtco GmbH & Co KG, Dornbirn, Austria.
21
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 22 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
How to Build a Model Number with 480 V~ Contactors
Number
of
Circuits
Prefix
X P 2 4 - 1 A 1 B - 2 7 7 4 M L - 2 0 - C G P _ _ _ _
Voltage
Feed
Breaker
Rating
2-Pole
4-Pole
Custom Panel
Suffix
Prefix:
XP Switching panels.
Number of Circuits:
Total number of circuits (switch legs) in the panel not
including 480 V~.
2-Pole (A):
Total number of 2-pole 30 A contactors in the panel.
4-Pole (B):
Total number of 4-pole 30 A contactors in the panel.
Voltage:
Omit for feed-through.
277 (277 V~)
Feed:
FT (feed-through panels)
4ML (3 phase 4 wire feeders)
Breaker Rating:
Omit for feed-through panels.
20 (20 A branch circuit breakers; 20 A branch circuit
breakers have a 16 A continuous load rating).
Custom Panel Suffix:
Indicates panel with special options.
Contact Lutron for specific options.
• Available in large enclosure size only.
• Branch circuit breaker and feed-through models are available.
• Contactors provided in 2 pole and 4 pole, 30 A maximum.
XP Panels with 480 V~ Contactors
22
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 23 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Large XP Switching Panels Feed-Through Models for 277 V~ and 480 V~ Contactors
1
Model Prefix Switch Legs 2-Pole 4-Pole Feed
Type
Maximum
Feed
XP4 4
8 Contactors Maximum Feed-Through 277 V~ 20 A
XP8 8
XP12 12
XP16 16
XP20 20
XP24 24
XP28 28
XP32 32
XP36 36
XP40 40
XP44 44
XP48 48
Wire Sizes
• 14 to 10 AWG (2.5 to 4.0 mm
2
) for Feed Wiring
and Switch Legs (to loads).
• Power (Line/Hot) and Switched Line/Hot connect
directly to Terminal Block for Switch Legs.
Feed-Through XP Panels with 480 V~ Contactors
(without branch circuit breakers)
1
Contact Lutron for lead time.
23
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 24 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
Wire Sizes
• 14 to 10 AWG (2.5 to 4.0 mm
2
)
Branch Circuit Breaker XP Panels with 480 V~ Contactors
1
Contact Lutron for lead time.
2
Each 480 V~ pole requires a 2 pole breaker. The SoftswitchR panel has a 30 position load center.
Model Prefix Switch Legs 2-Pole 4-Pole Feed
Type
XP4 4
5 Contactor Maximum
3Ø 4W Main Lug
Accepts
4AWG
(25mm
2
) to
250kcmil
(mcm)
(120mm
2
)
XP8 8 5 Contactor Maximum
XP12 12 5 Contactor Maximum
XP16 16 5 Contactor Maximum
XP20 20 5 Contactor Maximum
XP24 24 1 Contactor Maximum
XP28 28 1 Contactor Maximum
Model Prefix Switch Legs 2-Pole 4-Pole Feed
Type
XP4 4
5 Contactor Maximum
(20 Pole Maximum)
3Ø 4W Main Lug
Accepts
4AWG
(25mm
2
) to
250kcmil
(mcm)
(120mm
2
)
XP8 8
5 Contactor Maximum
(20 Pole Maximum)
XP12 12
5 Contactor Maximum
(8 Pole Maximum)
XP16 16
5 Contactor Maximum
(6 Pole Maximum)
XP20 20
5 Contactor Maximum
(4 Pole Maximum)
XP24 24
1 Contactor Maximum
(2 Pole Maximum)
XP28 28
1 Contactor Maximum
(1 Pole Maximum)
Large XP Panels with Circuit Breakers for 277 V~ (max feed is 250 A) and 480 V~ Contactors
1
Large Softswitch128R Panels with Circuit Breakers for 277 V~ (max feed is 250 A)
and 480 V~ Contactors with 2-Pole Breakers
2
to Power the 480 V~ load
1
24
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 25 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
N
N
N
H
H
H
H
{
H
N
N
N
H
H
H
H
XP Switching
Module
(4 circuits)
Circuit
Selector
Line/Hot
Neutral
Load
Switched Load
Wiring
Each switched circuit
requires a dedicated
20 A max circuit
breaker and feed
wiring to/from a
distribution panel.
Control Wiring
Control wiring
requires a
dedicated feed
and circuit
breaker.
Ground Bus
Circuit Breaker
480 V~ Contactor XP Panels, Feed-Through Wiring Overview
(without branch circuit breakers)
Wire the XP panel as shown. Use a trough when the XP Panel is not adjacent to a distribution panel. Splice
Neutrals in trough.
480 V~ Control Wiring
The Contactors need to be
wired to a XP output.
480 V~ Contactor Load Wiring
Each contactor circuit requires a
dedicated 2-pole 277 V~ 30 A
max circuit breaker.
Line/Hot
Neutral
Line/Hot
Load
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
N
N
N
H
H
H
H
{
H
N
N
N
H
H
H
H
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
N
N
N
H
H
H
H
{
H
N
N
N
H
H
H
H
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
N
N
N
H
H
H
H
{
H
N
N
N
H
H
H
H
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
N
N
N
H
H
H
H
{
H
N
N
N
H
H
H
H
Ground
Ground
277 V~
Neutral
Neutral
120 V~
120 V~
120 V~
Do not wire to
these terminals
277 V~
Control
Feed
120 V~
Control
Feed
OR
25
®
Page
GRAFIK SystemsT XP Switching Panels Power Equipment
369345e 26 01.23.14
SPECIFICATION SUBMITTAL
Job Name:
Job Number:
Model Numbers:
H
SH
H
SH
H
SH
H
SH
480 V~ Contactor XP Panels with Branch Circuit Breakers
Load Wiring Overview
Wire the XP panel as shown.
Circuit Selector
Switched
Line/Hot
Neutral
Load
Main Feeds:
Phase A, B, C and
Neutral
XP Switching
Module (4 circuits)
Do Not Remove bypass
jumpers until load wiring
is verified
Leaving bypass jumpers
installed allows XP panels
to be used to provide
temporary lighting until load
wiring is verified.
Ground Bar
480 V~ Contactor
480 V~ Contactor Load Wiring
Each contactor circuit requires
a dedicated 2-pole 277 V~
30A circuit breaker. The 2-pole
breaker could be installed in
the XP panel or in a distribution
panel by others.
480 V~ Control Wiring
The Contactors need to be
wired to a XP output.
Line/Hot
Load
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
H
SH
26