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Fluorescent Dimming Ballasts Tu-Wire® 5% High-Performance Dimming
Tu-Wire 5% 1 07.23.09
Tu-Wire Overview
Tu-wire ballasts are primarily intended for retrofit
applications where fluorescent dimming must be
achieved without changing the existing switching
wiring scheme. Tu-wire ballasts require only two
input wires (hot and neutral) that is used both for
power and dimming control. Tu-wire ballasts offer
high performance dimming from 100% down to
5% for linear and compact fluorescent lamps.
Features
• Continuous, flicker-free dimming from 100% to 5%
• 2-wire line voltage control for wiring simplicity
• Models for T4 compact and T8 lamp types
• Programmed rapid start design will preheat lamp
cathodes before applying full arc voltage
• Lamps turn on to any dimmed level without flashing
to full brightness
• 1 in (25 mm) high, low-profile design for use in low-
profile architectural fixtures
• Frequency of operation ensures that ballast does
not interfere with infrared devices operating between
38 and 42 kHz
• Inrush current limiting circuitry eliminate circuit
breaker tripping, switch arcing, and relay failure
• End-of-lamp-life protection circuitry ensures safe oper-
ation throughout entire lamp life cycle for T4 lamps
• Ultra quiet operation
• Protected from shorts between any one lamp lead
and ground
• Low-line voltage protection circuitry prevents damage
to the ballast or lamps if the ballast is connected to
an incompatible dimmer
• 100% compatible with all Lutron 2-wire fluorescent
controls
• 100% performance tested at factory
• Designed and assembled in the USA
• 5-year limited warranty with Lutron field service
commissioning (3-year standard warranty) from date
of purchase
• Ballasts that dim T4 compact fluorescent lamps
are intended for factory installation by OEM fixture
manufacturers
Tu-Wire, case type A
3.00 in W (76 mm) x 1.00 in H (25 mm) x
4.90 in L (124 mm)
Tu-Wire, case type B
3.00 in W (76 mm) x 1.00 in H (25 mm) x
6.75 in L (171 mm)
Tu-Wire, case type C
1.18 in W (30 mm) x 1.00 in H (25 mm) x
18.00 in L (457 mm)
1
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Fluorescent Dimming Ballasts Tu-Wire® 5% High-Performance Dimming
Tu-Wire 5% 2 07.23.09
Specifications
Performance
• Dimming Range: 100% to 5% measured relative light
output (RLO)
• Lamp Starting: programmed rapid start
• Minimum Lamp Starting Temperature: 50 °F (10 °C)
• Ambient Temperature Operating Range: 50 °F (10 °C)
to 140 °F (60 °C)
• Relative Humidity: maximum 90% noncondensing
• Operating Voltage: 120 V, 60 Hz nominal line
• Lamp Current Crest Factor: less than 1.7
• Lamp Flicker: none visible
• Light Output: constant ±5% light output for line
voltage variations of ±10%
• Lamp Life: average lamp life meets or exceeds rating
of lamp manufacturer
• Ballast Factor: greater than .85
• Power Factor: greater then .95
• Total Harmonic Distortion (THD): less than 20% at full
light output
• Frequency of Operation: greater than 42 kHz
• Maximum Inrush Current: 7 amps per ballast at 120 V
• Sound Rating: Inaudible in a 27 dB ambient
• Maximum Ballast Case Temperature: 167 °F (75 °C)
Standards
• California Energy Commission (CEC) Listed
• UL Listed (evaluated to the requirements of UL935)
• CSA certified (evaluated to the requirements of
C22.2 No. 74) *
• Class P thermally protected
• Meets ANSI C82.11 High Frequency Ballast Standard
• Meets FCC Part 18 non-consumer requirements for
EMI/RFI emissions
• 1-lamp ballasts for 4-pin compact fluorescent lamps
meet FCC Part 18 consumer requirements for EMI/
RFI emissions (FCC ID: JP2B001)
• Meets ANSI C62.41 Category A surge protection
standards up to and including 6 kV
• Manufacturing facilities employ ESD reduction
practices that comply with the requirements of
ANSI/ESD S20.20
• Lutron Quality Systems registered to ISO 9001.2000
* For all models except 25 W T8
2
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Tu-Wire 5% 3 07.23.09
Tu-Wire Ballast Models
Lamp Type
120 VOLTS
Lamp
Watts
(length)
Lamps
per
ballast
Case
Type
Ballast
Current
(amps)
Tu-Wire
Model Number
T4 4-pin
Quad-tube or
Triple Tube
1/2 in diameter
18 W 2 B .41 2W-T418-120-2-S (studded)
2W-T418-120-2 (non-studded)
26 W 1
2
A
B
.27
.53
2W-T426-120-1-S (studded)
2W-T426-120-1 (non-studded)
2W-T426-120-2-S (studded)
2W-T426-120-2 (non-studded)
T4 4-pin
Triple-tube
1/2 in diameter
32 W 1
2
A
B
.33
.58
2W-T432-120-1-S (studded)
2W-T432-120-1 (non-studded)
2W-T432-120-2-S (studded)
2W-T432-120-2 (non-studded)
T8 linear
and U-bent
1 in diameter
17 W
(24 in)
2 C .40 2W-T817-120-2
25 W
(36 in)
1
2
C
C
.30
.50
2W-T825-120-1
2W-T825-120-2
32 W
(48 in)
1
2
C
C
.37
.70
2W-T832-120 1
2W-T832-120 2
3
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Fluorescent Dimming Ballasts Tu-Wire® 5% High-Performance Dimming
Tu-Wire 5% 4 07.23.09
A 4.20 in (107 mm)
B 1.00 in (25 mm)
C 3.00 in (76 mm)
D 4.90 in (124 mm)
E 4.60 in (117 mm)
(mounting centers)
F 2.00 in (51 mm)
G 1.08 in (27 mm)
H 1.60 in (41 mm)
I 1.39 in (35 mm)
A 6.00 in (152 mm)
B 1.00 in (25 mm)
C 3.00 in (76 mm)
D 6.75 in (171 mm)
E 6.50 in (165 mm)
(mounting centers)
F 2.00 in (51 mm)
G 1.00 in (29 mm)
H 1.60 in (41 mm)
I 1.39 in (35 mm)
A 16.12 in (409 mm)
B 1.00 in (25 mm)
C 1.18 in (30 mm)
D 18.00 in (457 mm)
E 7.70 in (450 mm)
(mounting centers)
1
Mounting studs are provided on models ending in "-S". When ordering, delete the sufx -S in the ballast model number if
the mounting studs are not needed.
8-32 Threaded Stud
0.29 in (.736 mm)
8-32 Threaded Stud
0.29 in (.736 mm)
A
G
C
F
H
E
D
I
B
Case Dimensions
A
1
B
1
C
I
H
B
A
E
D
C
F
G
A
E
B
C
D
4
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1
Dimming control wire colors do not necessarily match the ballast wire colors (e.g. control “dimmed hot” may be red and
ballast “dimmed hot” may be black). Wire colors shown are for Lutron ballasts and controls only.
2
Ballast and lighting fixture must be effectively grounded.
Note: For T4 compact lamps, the maximum lamp-to-ballast wire length is 3 feet (1 m).
Wiring Diagrams
One T4 Compact Lamp
Two T4 Compact Lamps
To
Dimming
Control
Black (Dimmed Hot)
1
Neutral
Tu-Wire
Ballast
4-pin
Lamp Holder
Ground
2
Red
Red
Blue
Blue
To
Dimming
Control
Black (Dimmed Hot)
1
Neutral
Tu-Wire
Ballast
4-pin
Lamp Holder
Ground
2
4-pin
Lamp Holder
Red
Red
Blue
Blue
Yellow
Yellow
5
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Wiring Diagrams
One T8 Lamp
Two T8 Lamps
1
Dimming control wire colors do not necessarily match the ballast wire colors (e.g. control “dimmed hot” may be red and
ballast “dimmed hot” may be black). Wire colors shown are for Lutron ballasts and controls only.
2
Ballast and lighting fixture must be effectively grounded.
3
Includes 6 in T8 U-bent lamps.
Note: For T8 lamps, the maximum lamp-to-ballast wire length is 7 feet (2 m).
To
Dimming
Control
Black (Dimmed Hot)
1
Neutral
Tu-Wire
Dimming Ballast
Ground
2
Red
Red
Blue
Blue
Fluorescent Lamp
3
To
Dimming
Control
Black (Dimmed Hot)
1
Neutral
Tu-Wire
Dimming Ballast
Ground
2
Red
Red
Fluorescent Lamp
3
Yellow
Yellow
Fluorescent Lamp
3
6
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Fluorescent Dimming Ballasts Tu-Wire® 5% High-Performance Dimming
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ATTENTION ELECTRICIANS
AND CONTRACTORS
Ballast/Socket Leads
Lead lengths from ballast to socket must not exceed
7 ft. (2 m) for T8 linear lamps, and 3 ft. (1 m) for T4
compact lamps.
Lamp Sockets
Quality lamp sockets are required to ensure positive
lamp-pin to socket contact. T8 lamps require knife-
edge sockets. U-bent lamps require locking sockets
and proper lamp support to hold lamp pins in full
contact with the socket.
Lamp Mounting for T8
Many fluorescent lamp sockets are available with
mounting slots to vary the height of the lamp away
from the grounded metal surface. Use these slots to
get the lamp glass to be 1/2 in ± 1/4 in away from
the grounded metal surface.
Having a fluorescent lamp too close to the grounded
metal will make the minimum intensity too low and
will reduce lamp life. Having a fluorescent lamp too
far away from the grounded metal will make the
lamp flicker or not turn on at all.
Lamp Mounting for T4
Keep lamps 3/8 in ± 1/8 in away from the
grounded metal surface.
Having a T4 lamp too close to the grounded metal
will not reduce lamp life but may cause a visible
difference in brightness along the length of the lamp.
Ballast Operating Temperature
Ballast case temperature must not exceed 75 °C at
any point on ballast.
Wiring and Grounding
All wiring from the dimming control to the Tu-Wire
ballasts is line voltage wiring and may be run
together in the same conduit.
Ballast and lighting fixture must be effectively
grounded. Ballasts must be installed per national
and local electrical codes.
Number of Ballasts Per Control
To calculate the maximum number of ballasts
allowed per control, divide control’s current capacity
by individual ballast current. Certain controls allow a
specific maximum number of ballasts.
ATTENTION
FACILITIES MANAGERS
PERFORMANCE
Lamps Seasoning Requirements
Some fluorescent lamp manufacturers recommend
that new fluorescent lamps be operated at full
output (“seasoned”) before they can be dimmed,
to render lamp impurities inert, ensuring proper
dimming performance and average rated lamp
life. Please contact your lamp manufacturer for
seasoning requirements.
SERVICE
Replacement Parts
Use replacement parts with exact Lutron model
numbers. Consult Lutron if you have any questions.
Further Information
For further information, please visit us at
www.lutron.com/ballasts or contact our 24-hour
Technical Support Center at 1-800-523-9466.
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