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ccp-1 06.16.04
Power Equipment
Custom Combination Panels
GRAFIK Systems
CCP Custom Combination Panels
Description
• Ideal for projects with many small loads.
• Each panel provides power and dimming for 4
to 32 dimming legs.
Features
• LP Dimming Modules work directly with
incandescent, leading edge electronic low
voltage, magnetic low voltage, and neon/cold
cathode lighting.
• ELV Dimming Modules work with trailing edge
electronic low voltage and incandescent
lighting.
• TVM Low-Voltage Control modules (12
modules, 24 dimming legs total per panel,
max.) work with 0-10 V and DSI controlled
dimming ballasts. DALI intensity broacast is
available with Load Type 2-7 on the Circuit
Selector. This function is the same as DSI; the
ballasts are not addressable.
• Panels are prewired - just bring in feed and
load wiring.
Models available with:
• 100-127V, 220-240V (non-CE), or 230V (CE)
input power.
• 1 to 8 Dimming Modules for 4 to 32 dimming
legs.
CCP Dimming Panels work with:
• GRAFIK Eye 4000 Series Control Units
• GRAFIK 5000
TM, GRAFIK 6000®, and GRAFIK
7000
® Systems.
• GP Dimming Panels and XP Switching Panels
• DMX512 dimming systems via the 2LINK
TM
option.
• Homeworks Interactive™
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ccp-3 06.16.04
Power Equipment
Custom Combination Panels
GRAFIK Systems
Specifications - 230V (CE)
Standards
• Complies with CE.
Power
• Input power: 230 V, 50/60Hz, phase-to-
neutral.
• Input Circuit Breakers - AIC ratings:
230 V – 6,000
• Lighting strike protection: Meets ANSI/IEEE
standard 62.41-1980. Can withstand voltage
surges of up to 6000V and current surges of
up to 3000A.
• 10-year power failure memory:
Automatically restores lighting to scene
selected prior to power interruption.
Sources/Load Types
Operate these sources with a smooth
continuous Square Law dimming curve or on
a full-conduction non-dim basis:
LP Dimming Modules
• Incandescent (Tungsten)/Halogen
• Magnetic Low Voltage Transformer
• Leading edge electronic low voltage.
• Neon/Cold Cathode
Operate HID sources on a full conduction
non-dim basis.
ELV Dimming Modules
• Trailing edge electronic low voltage
transformer.
• Incandescent (tungsten)/Halogen
TVM Low Voltage Control Modules
• Each module controls two consecutive
dimming legs of lighting for 0-10V and DSI
ballasts.
• 50mA max. low voltage ballast control current
per dimming leg, 750mA per panel.
Dimming Modules
• Maximum Ratings:
Voltage Capacity per Capacity per
Dimming Module Dimming Leg
230 V LP - 13 A 10 A
ELV - 16A
RTISS
TM
filter circuit technology compensates for
incoming line voltage variations: No visible flicker with
+/-2% change in RMS voltage/cycle and +/-2% Hz
change in frequency/second.
Wiring
• Internal: Prewired by Lutron.
• System communications: Low-voltage PELV wiring
connects Dimming Panels to other components.
• Line (mains) voltage: Feed and load wiring only. No
other wiring or assembly required.
Setup
Circuit Selector electronically assigns dimming legs
to zones and sources. Permits reassignment of
zones and sources without rewiring.
Physical Design
• Enclosure: NEMA-Type 1, IP-20 protection; #16 U.S.
Gauge Steel. Indoors only.
• Weight: 36kg (80 lb.)
Mounting
• Surface mount or recess mount between 16" (40cm)
studs.
• Allow space for ventilating.
Environment
32-104°F (0-40°C). Relative humidity less than
90% non-condensing.
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ccp-5 06.16.04
Power Equipment
Custom Combination Panels
GRAFIK Systems
How to Build a Model Number
C C P x X x L x E x M x T - 2 3 0 4 I S - C E - C G P _ _ _
Prefix:
CCCCPP
for Custom Combination Panel
Number and Type of Modules:
Number and letter combination indicates the number of that module type.
X for XP Switching Modules
L for LP (4U) Dimming Modules
E for ELV (4E) Dimming Modules
A for circuit adaptive dimming
M for Motor (4M) Modules
T for TVM Modules (Every 2 TVM Modules requires 1 LP Dimming Module)
Example: 2X3L means 2 Switching Modules and 3 LP Dimming Modules
Voltage:
223300
for 230 V (CE)
224400
for 220-240 V (non-CE)
Feed Type:
44
for 3 phase 4 wire
Panel Feed:
IISS
for Isolator Switch
Branch Circuit Breaker Rating:
1133
for 13 A branch circuit breakers (230 V CE only)
1166
for 16 A branch circuit breakers (240 V non-CE only)
Custom Panel Suffix:
Indicates panel with special options
Prefix
Voltage
Feed Type
Panel Feed
Branch Circuit
Breaker Rating
Custom Panel Suffix
Number and Type of Modules
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ccp-6 06.16.04
Power Equipment
Custom Combination Panels
GRAFIK Systems
CCP Dimensions
4.15 (105.41)
41.75 (1060.45)
2.69 (68.25)
2.43 (61.85)
15.875
(403.23)
8.00
(203.2)
14.375
(365.13)
59.50 (1511.30)
2.43 (61.85)
11.00
(279.4)
15.125
(394.18)
59.00
(1498.60)
4.21
(106.93)
0.150
(3.81)
Cover
All dimensions in inches (mm).
Top View
Front View
Left Side View
Right Side View
Bottom View
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ccp-8 06.16.04
Power Equipment
Custom Combination Panels
GRAFIK Systems
• Surface or recess mount indoors.
• Consult Dimensions page for dimensions and
conduit knockout locations.
• Panel generates heat. Mount only where ambient
temperature is 0-40°C.
• This equipment is air-cooled.
Do not block vents or warranty will be void.
Recess Mounting
• Mount Panel flush to 3mm below finished wall
surface.
• Allow room for top cover. Leave 38mm clearance to
each side of Panel.
Feed Wiring and
Dimming Legs to Loads
Feed Wiring and
Dimming Legs to Loads
Preferred
Feed
Wiring
Feed
Wiring
and
Dimming
Legs to
Loads
PELV Wiring
PELV
Wiring
Isolator Switch
Preferred
Feed
Wiring
PELV Wiring
Isolator Switch
Do not
block vents –
31cm
minimum
clearance
Do not
block vents –
31cm
minimum
clearance
Front View Side View
Front View
Side View
Terminal
Blocks
for
Dimming
Legs to
Loads
Terminal
Blocks
for
Dimming
Legs to
Loads
CCP Mounting
• Reinforce wall structure for weight and local
codes.
• Mount Panels where audible noise is acceptable.
(Panels hum slightly and internal relays click.)
• Mount Panels so line (mains) voltage wiring is at
least 1.8m from sound or electronic equipment
and wiring.
• Mount Panel within 7° of true vertical.
Surface Mounting
• Surface mounting keyholes accept 6mm
mounting bolts. This size is recommended.
5
DL
DL
DL
DL
L
N
N
N
N
N
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ccp-10 06.16.04
Power Equipment
Custom Combination Panels
GRAFIK Systems
CCP Wiring
Wiring Tips
Wire the CCP similar to wiring a
lighting Distribution Panel:
• Run feed and load wiring. No
other wiring or assembly required.
• Run separate neutrals for each
module - no common neutrals
across phases.
The CCP can provide temporary
lighting:
• Wire all loads.
• Do not remove the bypass
jumpers that protect the Dimming
Modules.
• Use Branch Circuit Breakers to
switch lights on and off.
Wire Sizes
• Power (Live) Feed:
2.5mm
2
(#12 AWG) to 35mm
2
(#2 AWG)
• Neutral Feed:
2.5mm
2
(#12 AWG) to 35mm
2
(#2 AWG)
• Dimmed Live:
2.0mm
2
(#14 AWG) to 6.0mm
2
(#10 AWG)
• Load Neutral:
2.0mm
2
(#14 AWG) to 6.0mm
2
(#10 AWG)
Dimmed Live
Load Neutral
Terminal Blocks
Bypass Jumpers: Do not remove
until load wiring is verified.
CCP
(Cover Off)
Input Circuit
Breakers
Isolator Switch
Load
Neutral Feed
Power (Hot/Live) Feed
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ccp-12 06.16.04
Power Equipment
Custom Combination Panels
GRAFIK Systems
DL
DL
DL
DL
L
N
N
N
N
N
DL
DL
DL
DL
L
N
N
N
N
N
+ 1
+ 2
DL
DL
DL
DL
L
N
N
N
N
N
L
N
+
Load Wiring for TVM Module
• For 0-10V, PWM, DSI, and DALI (Intensity
broadcast only) loads. Each TVM controls two
consecutive dimming legs of lighting and are the
first dimming legs in the panel. Maximum low-
voltage ballast control current: 50mA per zone,
750mA per panel.
Load Wiring for LP Module
• For all load types except ELV and fluorescent
dimming ballasts.
Dimmed
Live
Neutral
Dimmable Load
or Non-Dim Load
Load Terminals
Typical Load Wiring
Load Wiring for ELV Module
• For incandescent* and dimmable reverse phase
control electronic low voltage loads.
* Load type 5-1 must be selected at the Circuit
Selector regardless of load type.
Dimmed
Live
Neutral
Load
Load Terminals
Dimmed
Live
Neutral
Load Terminals
TVM
Ballast
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ccp-13 06.16.04
Power Equipment
Custom Combination Panels
GRAFIK Systems
CCP Panels
Control Unit
Control Interface
Wallstations
Control Interface
Wallstations
5000/6000/7000
Processor
Refer to GRAFIK 5000/6000/7000 Specification
CCP Panels
GRAFIK Eye® 4000 System
Class 2 (PELV) wiring link requires:
Two #12 AWG (2.5mm
2
) conductors for control power.
One twisted, shielded pair of #18 AWG (1.0mm
2
) for data link.
One #18 AWG (1.0mm
2
) conductor for Emergency (Essential) sense line, from panel to panel.
Total length of Control Link may be no more than 2,000 ft. (610m).
Approved low-voltage cable is available from Lutron,
1
Belden, and Liberty. These are approved with
#22 AWG data link wires.
Low-Voltage Class 2 (PELV) Wiring (All Models)
GRAFIK 5000TM/6000®/7000® System
Class 2 (PELV) wiring link requires:
Two #12 AWG (2.5mm
2
) conductors for control power.
One twisted, shielded pair of #18 AWG (1.0mm
2
) for data link.
One #18 AWG (1.0mm
2
) conductor for emergency (essential) sense line, from panel to panel.
Total length of Control Link may be no more than 2,000 ft. (600m).
If MUX-RPTR interface and GRX-CBL-46L cable
1
is used, length may be up to 4,000 ft. (1200m).
System communications use low-voltage Class 2 wiring.
Wiring must be daisy-chained.
Wiring must run separately from line (mains) voltage.
GRX-CBL-46L Class 2 (PELV) wiring cable is available from Lutron and contains:
Two #12 AWG (2.5mm2) conductors for control power.
One twisted, shielded pair of #22 AWG (0.625mm2) for data link.
One #18 AWG (1.0mm2) conductor for emergency (essential) sense line.
1
Control Unit
8
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SPECIFICATION SUBMITTAL
ccp-14 06.16.04
Power Equipment
Custom Combination Panels
GRAFIK Systems
SELECT CIRCUIT
Data A OK
Power
Data B OK
1234D5
1234D5 C D
Common
Common
+24VFW
Sense
MUX
MUX
Drain
Drain
MUX
MUX
Circuit
1
2
Link
A
Link
B
1
2
3,4
5
1
2
3,4
SELECT CIRCUIT
Data A OK
Power
Data B OK
1234D5
1234D5 C D
Common
Common
+24VFW
Sense
MUX
MUX
Drain
Drain
MUX
MUX
Circuit
1
2
Link
A
Link
B
Data A OK
Power
1234 5D
Common
24VFW
MUX
MUX
Drain
Sense
1234
D
5
Data B OK
B
Comm
Drain
MUX
MUX
C
D
Link
A
Link
Class 2 (PELV) Panel-to-Panel Wiring (All Models)
Notes:
• Emergency Power: The additional #18 AWG (1.0mm
2
)
wire is a “sense” line from terminal 5 of another Panel.
This sense line allows an Emergency (Essential)
Lighting Panel to “sense” when Normal (Non-Essential)
power is lost. If more than one Emergency Lighting
Panel needs to sense from a specific Normal Panel, a
dedicated wire between each pair of Normal (Non-
Essential) and Emergency (Essential) panels may be
required.
• Shield/Drain: Connect shielding as shown. Do not
connect to Ground (Earth) or circuit board of Circuit
Selector. Connect the bare drain wires and cut off the
outside shield.
Class 2 (PELV) Terminal Connections
Each low-voltage Class 2 (PELV) terminal can accept
only two #18 AWG (1.0mm
2
) wires. Two #12 AWG
(2.5mm
2
) conductors will not fit. Connect as shown
using appropriate wire connectors.
Control
Wiring
(2) #12 AWG
(2.5 mm
2
)
1: Common
2: 24VFW
To additional
Power Panels
CCP Panel 1
CCP Panel 2
To Lighting
Controls or
Processors
Shield/Drain
Shield/Drain
(1) #18 AWG
(1.0 mm
2
)
5: Sense Line
Data Link
(1) shielded,
twisted pair #18
AWG (1.0 mm
2
)
3: MUX
4: MUX
(4) #12 AWG (2.5mm
2
)
9