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dmwp-ml-1 03.16.06
Lighting Zone Controller Panels with Main Lugs
The lighting zone controller (LZC) intelligently manages lighting
loads to minimize power consumption based on input from wall
controls, occupant sensors, and/or daylight sensors. It works as
part of a total system by communicating with a Digital
microWATT router panel and server or GRAFIK 7000P processor.
Each lighting zone controller includes an integrated current
transformer to measure load power consumption.
The panel can provide independent switching and/or dimming for
4 circuits (small panel, 100-277 V ), 12 circuits (standard
panel, 120 or 277 V ), or 18 circuits (standard panel, 120
V only). The standard lighting zone controller panel with main
lugs contains a load center and accepts a 3-phase (3 wire plus
neutral) power feed. The small lighting zone controller panel does
not contain a load center and accepts a single-phase power
feed.
Lighting Zone Controller (LZC) Panels work with:
Digital microWATT lighting automation systems
GRAFIK 7000 centralized lighting control systems
• Lutron fluorescent dimming ballasts
Models Available
MMooddeell ## ## LLZZCCss VVoollttaaggee EEnncclloossuurree
DMW-LZC4 4 100-277 V Small
DMWP12-1204ML-20 12 120 V Standard
DMWP18-1204ML-20 18 120 V Standard
DMWP12-2774ML-20 12 277 V Standard
DMWP-MLLighting Zone Controller Panels
Standard panel shown
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dmwp-ml-2 03.16.06
DMWP-ML
Lighting Zone Controller Panels
Specifications
Power
• Input power:
- DMWP12-1204ML-20: 80 A, 120 V
- DMWP18-1204ML-20: 125 A, 120 V
- DMWP12-2774ML-20: 80 A, 277 V
- 50/60 Hz, phase-to-neutral
• Each LZC controls a single 20 A circuit
(16 A of continuous load)
• Models are UL, CSA, NOM, and/or CE listed
Branch circuit breakers
AIC ratings:
- DMWP12/18-1204ML-20: 120 V , 10 kA
- DMWP12-2774ML-20: 277/480 V , 18 kA
• UL-rated thermal magnetic
Features
• Contains 120 or 277 V load center with breakers
(excluding DMW-LZC4)
• Provides direct control of a full 16 A circuit of Lutron
Hi-Lume and ECO-10 3-wire fluorescent dimming
ballasts
• Capable of switching 16 A of high in-rush lighting
load such as magnetic fluorescent ballast, electronic
fluorescent ballast, incandescent, magnetic low-
voltage, electronic low-voltage and HID loads
• Capable of switching motor loads up to
1/3 HP @ 120 V and 1/2 HP @ 277 V
• Contains Lutron’s patented Softswitch
TM technology,
which prevents arcing that is typically associated
with high in-rush lighting loads
• Supports single or multi-location wall controls for
dimming and switching zones
• Accepts inputs from most 15- and 24-volt occupant
sensors; can supply up to 60 mA to occupant
sensors (40 mA at 100 V , 50 Hz input)
• Can control light level due to variations in ambient
light using a Lutron daylight sensor
• Provides an automatic 100-hour burn-in function to
assist in the seasoning of new fluorescent lamps
• Includes an emergency contact closure to force
lights on to a preset level
• Can be daisy-chained to provide a maximum of
63 lighting zone controllers per LZC link
• Wires to the LZC link of a Digital microWATT
router panel (DMW-RP3) or the LZC link of a
GRAFIK 7000P processor
The following features require a connection with a
Digital microWATT or GRAFIK 7000 system:
• Set minimum and maximum light levels
• Set unoccupied light level
• Set daylight sensor gain
• Start, stop, pause, or resume 100-hour burn-in
mode
• Set occupant sensor timeout length
• Enable/disable and monitor daylight sensors,
occupant sensors, and/or wall controls
• Measure power and energy usage
• Set unit’s current mode (see below)
Unit Modes
Normal Working Hours: This mode is active
when no other mode is active. In this mode the
unit uses wall controls, daylight sensors, and
occupancy sensors to determine the actual light
level. These inputs are combined in order to save
the maximum amount of energy.
Emergency: In emergency mode the lights will go
to the emergency light level. Emergency mode
may be entered by opening the hardware
emergency contact closure input at the router
panel (in a Digital microWATT system), via the
circuit selector SENSE connection (in a GRAFIK
7000 system), or via software. See the
Specification Submittal for the GRAFIK 7000P
processor and/or the Digital microWATT router
panel for additional wiring details.
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dmwp-ml-3 03.16.06
DMWP-ML
Lighting Zone Controller Panels
Specifications (continued)
Flash: Flash mode changes the actual light level
from the high end to the low end every 4 seconds. It
is used for locating or troubleshooting a unit.
Afterhours: In afterhours mode, the units will wait a
user-configurable period of time (warning time). After
the warning time, the lights will flash a user-
configurable number of times. Then, the lights will
dim to low end for a user-settable period of time (off
delay). Finally, the lights will turn off. The lights will go
on and the cycle will repeat if the space becomes
occupied or the light level is changed via the wall
control or via the software.
Burn-In: Burn-in mode sets the lights to the
maximum level for a period of 100 hours, after which
burn-in mode will automatically end. During this time
the lights can only be turned on and off via wall
control, timeclock, or through the software. Burn-in
mode can be manually started, paused, resumed, or
stopped. This mode should be run any time new
dimmable fluorescent lamps are installed.
Non-Dim: This mode activates features for units that
cannot be dimmed. These features are: during flash
mode, lights will turn on and off; when daylight
sensor cutback reaches 25%, the lights will turn off;
and if load shed is greater than zero, the lights will
turn off. This mode can be used in conjunction with
any other mode.
Address Switch
• Orientation of switches indicates the lighting zone
controller address
• The largest acceptable address is 63
Environment
• Temperature: 32° - 104° F (0° - 40° C)
• Relative humidity: < 90% non-condensing
• For indoor use only
Switchable Load Types
• Incandescent (tungsten/halogen) (16 A maximum
per circuit)
• Magnetic low-voltage transformer (16 A maximum
per circuit)
• Electronic low-voltage transformer (16 A maximum
per circuit)
• Neon/cold cathode (16 A maximum per circuit)
• Magnetic and electronic fluorescent ballasts (16 A
maximum per circuit)
• HID (16 A maximum per circuit)
• Motor loads (1/3 HP @ 120 V ,
1/2 HP @ 277 V maximum per circuit)
Consult Lutron when using motors with DMW-
LZC4
Dimmable Load Types
• Lutron 3-wire phase controlled fluorescent
dimming ballasts
Dimmable Load Types Requiring an Interface
(120 V applications only)
• Lutron Tu-Wire
® fluorescent dimming ballasts
• Incandescent (tungsten/halogen)
• Magnetic low-voltage transformer
• Electronic low-voltage transformer
• Neon/cold cathode
Wiring
• Internal: pre-wired by Lutron Electronics
• Line voltage: feed and load wiring only
• System communications: low-voltage PELV (Class
2: USA) wiring connects panel to the Digital
microWATT lighting automation system or the
GRAFIK 7000 centralized lighting control system
• Wall controls and sensors: low-voltage PELV
(Class 2: USA) wiring
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dmwp-ml-4 03.16.06
DMWP-ML
Lighting Zone Controller Panels
Specifications (continued)
Physical Design
• Enclosure: NEMA-Type 1, #16 U.S. gauge steel
Weight:
- DMW-LZC4: 27 lbs (12 kg)
- DMWP12-1204ML-20: 127 lbs (58 kg)
- DMWP18-1204ML-20: 135 lbs (61 kg)
- DMWP12-2774ML-20: 150 lbs (68 kg)
• Dimensions (H x W x D):
- Small: 24 x 15-1/8 x 4-1/8 in.
(610 x 380 x 105 mm)
- Standard: 63 x 22 x 6 in. (1600 x 560 x 150 mm)
• Surface mount only
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dmwp-ml-5 03.16.06
DMWP-ML
Lighting Zone Controller Panels
Dimensions: Small Panel
Dimensions are in inches (mm)
Knockouts are 7/8 inch (2.2 mm) in diameter
Top View
Left Side View Front View
Bottom View
Right Side View
Knockout for LZC link wiring
PELV (Class 2: USA)
wiring only
(4) conduit
knockouts for
wall control and
sensor wiring
(4) conduit
knockouts for
switch legs and
dimmed legs to
loads
Conduit
knockout for
input feed
Knockout for
main feed entry
4.1
(105)
15.1
(38.0)
2 (51)
24.0
(610)
21.0
(533)
11.5
(292)
9.1
(292)
0.31 (8)
0.63 (16)
(4) keyholes for
surface mounting
PELV
(Class 2: USA)
wiring only
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dmwp-ml-6 03.16.06
DMWP-ML
Lighting Zone Controller Panels
Dimensions: Standard Panel
Dimensions are in inches (mm)
Knockouts are 7/8 inch (2.2 mm) in diameter
Top View
Left Side View Front View
Bottom View
Right Side View
PELV
(Class 2: USA)
wiring only
(24) conduit
knockouts for
wall control and
sensor and
LZC link wiring
(24) conduit
knockouts for
switch legs and
dimmed legs to
loads
6.0 (150)
2.5 (635)
22.0
(560)
2.5 (64)
2.5 (64)
63.0
(1600)
52.4
(1330)
18.5
(470)
0.31 (8)
0.63 (16)
(4) keyholes for
surface mounting
DMWP18
use only
Punch hole for main feed
entry
DMWP24
use only
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dmwp-ml-7 03.16.06
DMWP-ML
Lighting Zone Controller Panels
Mounting
• Surface mount indoors
• Reinforce wall structure for weight
and local codes
• Ambient temperature: 32° - 104° F
(0° - 40° C)
• Relative humidity: < 90% non-
condensing
• Mount panel where audible noise is
acceptable (internal relays click)
• Mount panel within 7° of vertical
• Lutron recommends 1/4” (6 mm)
mounting bolts
Side View
Front View
Small
Panel
Standard
Panel
PELV
(Class 2:
USA) wiring
Preferred feed wiring
PELV
(Class 2:
USA) wiring
Preferred
feed wiring
Switch legs
and dimmed
legs to loads
Switch legs
and dimmed
legs to loads
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dmwp-ml-8 03.16.06
DMWP-ML
Lighting Zone Controller Panels
Small Panel Layout
+24V (24 V power supply)
PS SIG (daylight sensor signal)
PS COM (daylight sensor common)
CIR COM (circuit common)
WC COM (wall control common)
WC SIGNAL (wall control signal)
+24V (24 V power supply)
+15V (15 V power supply)
OCC SIG (occupant sensor signal)
OCC COM (occupant sensor common)
SHIELD (gray)
EMERG (red)
LINK COM (black)
MUX (violet)
MUX (white)
White (neutral)
Green (ground)
Black (hot)
DH (orange) to ballast
SH (red) to ballast
Hot (black) in (prewired)
Ground (green) ground bar
Neutral (white) in (prewired)
Neutral (white) to ballast
To additional
lighting zone
controller
panels and
Digital
microWATT
router panels
or GRAFIK
7000P
processors
Wire size #12-#24 AWG (0.5-4.0 mm
2
)
Wire size #12 AWG (2.5 mm
2
)
Wire size #12 AWG (2.5 mm
2
)
Wire size #18 AWG (1.0 mm
2
)
Lighting zone controller (LZC)Address switch
(one per LZC)
NO common neutrals
Run separate neutrals for each load
Wall Control and Sensor Terminals
Output Line Voltage Terminals
Input Feed Wiring Terminals
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dmwp-ml-9 03.16.06
DMWP-ML
Lighting Zone Controller Panels
Standard Panel Layout
1
2
3
4
5
6
7
8
9
1: PS SIG (daylight sensor signal)
2: PS COM (daylight sensor common)
3: CIR COM (circuit common)
4: WC COM (wall control common)
5: WC SIGNAL (wall control signal)
6: +24V (24 V power supply)
7: +15V (15 V power supply)
8: OCC SIG (occupant sensor signal)
9: OCC COM (occupant sensor common)
MUX (white)
MUX (violet)
LINK COM (black)
EMERG (red)
SHIELD (gray)
GND (green)
DH (orange) to ballast
SH (red) to ballast
Hot (black) in (prewired)
Ground (green) ground bar
Neutral (white) in (prewired)
Neutral (white) to ballast
To additional lighting zone controller
panels and Digital microWATT router
panels or GRAFIK 7000P processors
Wire size #18 AWG (1.0 mm
2
)
Wire size #12 AWG (2.5 mm
2
)
Wire size #12-#24 AWG (0.5-4.0 mm
2
)
Lighting zone controller (LZC)
Address switch (one per LZC)
NO common neutrals
Run separate neutrals for
each load
Ground bar
Input Feed Wiring Terminals
Circuit breaker
DMWP18-1204ML-20 shown;
other models similar.
LZC Link Terminals
Main input lug rating:
(1) #4 AWG thru 250 MCM
(25-120 mm
2
)
Cu/Al only
Torque to 250 lb-in (30 N-m)
Wall Control and Sensor Terminals
Output Line Voltage Terminals
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DMWP-ML
Lighting Zone Controller
Connect the input feed wires and the output load
wires to the lighting zone controller as indicated in
the wiring diagrams below. Colors indicated refer to
the lighting zone controller panel terminal block and
ballast wire colors.
Black
Green
White
Orange
Black
Green
White
Lutron 3-wire
dimming ballast
Fixture ground
Switched load
Fixture ground
Orange (DH1)
Red (SH1)
Black (H1)
Green/Yellow (G1)
White (N1)
White (N1)
Orange (DH2)
Red (SH2)
Black (H2)
Green/Yellow (G2)
White (N2)
White (N2)
Black
Green
White
Orange
Black
Green
White
Lutron 3-wire
dimming ballast
Fixture ground
Switched load
Fixture ground
Standard Panel
Orange (DH1)
Red (SH1)
Black (H1)
Green/Yellow (G1)
White (N1)
White (N1)
Orange (DH2)
Red (SH2)
Black (H2)
Green/Yellow (G2)
White (N2)
White (N2)
Line Voltage Wiring Details:
Lutron 3-Wire Dimming Ballasts and Switched Loads
Note: For switchable loads (non-dimming), make sure
address switch 8 on the LZC is in the ON position.
Output line voltage terminals
Output line voltage terminals
Small Panel
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dmwp-ml-11 03.16.06
DMWP-ML
Lighting Zone Controller
Low-Voltage PELV (Class 2: USA) Wiring Details:
LZC Link
• Connect the PELV (Class 2: USA) lighting zone controller (LZC) link
wires to the lighting zone controller panel as indicated in the wiring
diagram below.
• The lighting zone controller link wiring must be daisy-chained from
one panel or controller to another. Do not create T-taps longer than
6 inches (150 mm).
Lutron GRX-CBL-46L
series cable
MUX (white)
MUX (purple)
Link common (black)
Emergency (red)
Shield (bare)
#22 AWG (0.64 mm
2
)
#22 AWG (0.64 mm
2
)
#12 AWG (2.5 mm
2
)
#12 AWG (2.5 mm
2
)
#24 AWG (0.5 mm
2
)
LZC link from router
panel, GRAFIK 7000P
processor, or another
lighting zone controller
To additional LZCs
or LZC panels
(63 LZCs maximum per link)
Pigtail wiring configuration:
Pigtails must be less than 6
inches (150 mm) from wire
connector to terminal block
LZC Link
Terminals
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dmwp-ml-12 03.16.06
DMWP-ML
Lighting Zone Controller
ON
+24 V
PS Signal
PS Common
Circuit Common
WC Common
WC Signal
+24 V
+15 V
OCC Signal
OCC Common
+24 V
PS Signal
PS Common
Circuit Common
WC Common
WC Signal
+24 V
+15 V
OCC Signal
OCC Common
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
+15 V
OCC SIG
OCC COM
+24 V
OCC SIG
OCC COM
WC COM
WC SIGNAL
+24 V
PS SIG
PS COM
+24 V
Occupant Sensors
• Supports a maximum of three Lutron occupant
sensors; additional occupant sensors can be added
by using a PP-20 power pack (contact Lutron for
details)
• A maximum of three lighting zone controllers can be
controlled together by the same occupant sensor(s)
• Supports most third-party 24 V and 15 V
occupant sensors, up to 60 mA (40 mA at
100 V , 50 Hz input)
Wall Controls
• Supports a maximum of one MW-V or MW-VETS
with a maximum of nine VETS-P controls, OR
• Supports a maximum of three RX-MIC-MW
controls
• A maximum of three lighting zone controllers can
be controlled together by the same wall control(s)
Daylight Sensors
• Only one daylight sensor may be connected to a
single lighting zone controller
• A single daylight sensor cannot be connected to
more than one lighting zone controller
Wall
control
15 V
Occupant
sensor
24 V
Occupant
sensor,
including
Lutron
models
Daylight
sensor
Small panel
Small Panel Low-Voltage PELV (Class 2: USA) Wiring Details:
Wall Controls and Sensors
• Connect the PELV (Class 2: USA) wall controls and
sensors as indicated in the wiring diagram below
• Controls and sensors can be located up to 250 feet
(76 m) from lighting zone controllers, and are wired with
#18 AWG (1.0 mm
2
) cable
Wall control and sensor terminals
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dmwp-ml-13 03.16.06
DMWP-ML
Lighting Zone Controller
Standard Panel Low-Voltage PELV (Class 2: USA) Wiring Details:
Wall Controls and Sensors
• Connect the PELV (Class 2: USA) wall controls
and sensors as indicated in the wiring diagram below
• Controls and sensors can be located up to 250 feet
(76 m) from lighting zone controllers, and are wired with
#18 AWG (1.0 mm
2
) cable
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
+15 V
OCC SIG
OCC COM
+24 V
OCC SIG
OCC COM
WC COM
WC SIGNAL
+24 V
PS SIG
PS COM
+24 V
Occupant Sensors
• Supports a maximum of three Lutron occupant
sensors; additional occupant sensors can be added
by using a PP-20 power pack (contact Lutron for
details)
• A maximum of three lighting zone controllers can be
controlled together by the same occupant sensor(s)
• Supports most third-party 24 V and 15 V
occupant sensors, up to 60 mA (40 mA at
100 V , 50 Hz input)
Wall Controls
• Supports a maximum of one MW-V or MW-VETS
with a maximum of nine VETS-P controls, OR
• Supports a maximum of three RX-MIC-MW
controls
• A maximum of three lighting zone controllers can
be controlled together by the same wall control(s)
Daylight Sensors
• Only one daylight sensor may be connected to a
single lighting zone controller
• A single daylight sensor cannot be connected to
more than one lighting zone controller
Wall control
15 V
Occupant sensor
24 V
Occupant sensor
(including Lutron
models)
Daylight sensor
Standard panel
Wall control and sensor terminals
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dmwp-ml-14 03.16.06
DMWP-ML
Lighting Zone Controller Panels
System Wiring Diagram
Wall control and sensor
PELV (Class 2: USA) wiring:
(3) #18 AWG (1.0 mm
2
)
Line voltage wiring
(3) #12 AWG (4.0 or 2.5 mm
2
)
plus ground
Ballast
Wall control
Lighting
zone
controller
panel
Lighting
zone
controller
panel
Lighting
zone
controller
panel
Digital
microWATT
router
panel or
GRAFIK
7000P
processor
LZC link PELV
(Class 2: USA)
wiring:
Lutron
GRX-CBL-46L-
series
cable
2000 ft. (610 m) maximum
250 ft. (76 m)
maximum
750 ft.
(230 m)
maximum
Up to 63 lighting zone controllers per link
(see table for examples of panel combinations)
Maximum Wire Lengths
From To Length
Router panel or
7000P processor Last LZC panel on LZC link 2000 ft. (610 m)
DMW server Last router panel on link 2000 ft. (610 m)
LZC panel Wall control/occupant sensor/daylight sensor 250 ft. (76 m)
LZC panel Last dimming ballast on circuit 270 ft. (230 m)
Panel Combination Examples for a Single LZC Link
(maximum 63 lighting zone controllers per LZC link)
Panels #LZCs
2 DMWP24-FT and 3 DMWP4-FT 60
3 DMWP18-1204ML-20 54
2 DMWP18-1204ML-20 and 1 DMWP24-FT 60
4 DMWP12-2774ML-20 and 1 DMW-LZC4 52
2 DMWP24-FT 48
To additional lighting zone
controllers or lighting
zone controller panels
To additional router panels and Digital microWATT (DMW) servers
OR
to eLumen manager
Maximum 21 Digital microWATT router panels per Digital microWATT server;
Maximum 32 GRAFIK 7000P processors per eLumen manager
See the Specification Submittal for the GRAFIK 7000P processor and/or the
Digital microWATT router panel for system wiring details.
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SPECIFICATION SUBMITTAL
dmwp-ml-15 03.16.06
DMWP-ML
Lighting Zone Controller
Address Switch Setting Chart
• Address each lighting zone controller on the link as
detailed below.
• For switching only (non-dimming) controllers, switch
8 must be in the ON position.
• Photocopy one page for each LZC link in the
system.
• All switches in the OFF position takes the LZC
offline.
Router No.
Link No.
Area Name
ON ON
Switch is up (ON) Switch is down (OFF)
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
12345678
ON
Unit
Address
1 _____
2 _____
3 _____
4 _____
5 _____
6 _____
7 _____
8 _____
9 _____
10 ____
11 ____
12 ____
13 ____
14 ____
15 ____
16 ____
Unit
Address
17 _____
18 _____
19 _____
20 _____
21 _____
22 _____
23 _____
24 _____
25 _____
26 ____
27 ____
28 ____
29 ____
30 ____
31 ____
32 ____
Unit
Address
33 _____
34 _____
35 _____
36 _____
37 _____
38 _____
39 _____
40 _____
41 _____
42 ____
43 ____
44 ____
45 ____
46 ____
47 ____
48 ____
Unit
Address
49 _____
50 _____
51 _____
52 _____
53 _____
54 _____
55 _____
56 _____
57 _____
58 ____
59 ____
60 ____
61 ____
62 ____
63 ____
Switch Setting
Switch Setting Switch Setting
Switch Setting
Note:
Lighting zone controllers are typically described in system drawings and documentation using their router
panel or GRAFIK 7000P processor address, followed by their link, followed by their unit address. For
example, 5A7 represents a lighting zone controller on router panel or GRAFIK 7000P processor 5, link A,
unit address 7.
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