Small Entity
Compliance Guide
for the Respirable
Crystalline Silica Standard for
General Industry and Maritime
OSHA 3911-07 2017
Occupational Safety and Health Act of 1970
“To assure safe and healthful working conditions for working men
and women; by authorizing enforcement of the standards developed
under the Act; by assisting and encouraging the States in their
efforts to assure safe and healthful working conditions; by providing
for research, information, education, and training in the field
of occupational safety and health.
Material contained in this publication is in the public domain and may
be reproduced, fully or partially, without permission. Source credit is
requested but not required.
This information will be made available to sensory-impaired individuals
upon request. Voice phone: (202) 693-1999; teletypewriter (TTY) number:
1-877-889-5627.
This publication provides a general overview of a particular standards-
related topic. This publication does not alter or determine compliance
responsibilities which are set forth in OSHA standards and the
Occupational Safety and Health Act. Moreover, because interpretations
and enforcement policy may change over time, for additional guidance
on OSHA compliance requirements the reader should consult current
administrative interpretations and decisions by the Occupational Safety
and Health Review Commission and the courts.
Cover photo courtesy of NIOSH.
Small Entity
Compliance Guide
for the Respirable Crystalline Silica Standard
for General Industry and Maritime
Occupational Safety and Health Administration
U.S. Department of Labor
OSHA 3911-07 2017
This guidance document provides an
overview of OSHAs Respirable Crystalline
Silica Standard for General Industry and
Maritime. It is advisory in nature and
informational in content. It is not a standard
or regulation, and it neither creates new legal
obligations nor alters existing obligations
created by the Occupational Safety and
Health Administration (OSHA) standards or
the Occupational Safety and Health Act of
1970 (OSH Act). Pursuant to the OSH Act,
employers must comply with safety and
health standards and regulations issued and
enforced either by OSHA or by an OSHA-
approved state plan. In addition, the Acts
General Duty Clause, Section 5(a)(1), requires
employers to provide their workers with a
workplace free from recognized hazards that
are causing or likely to cause death or serious
physical harm.
In addition, Section 11(c)(1) of the Act
provides that “No person shall discharge
or in any manner discriminate against any
employee because such employee has filed
any complaint or instituted or caused to be
instituted any proceeding under or related
to this Act or has testified or is about to
testify in any such proceeding or because
of the exercise by such employee on behalf
of himself or others of any right afforded by
this Act.” Reprisal or discrimination against
an employee for reporting an incident, injury,
or workplace violation, for participating
in medical surveillance, or because of
the results of medical surveillance would
constitute a violation of Section 11(c) of the
OSH Act.
TABLE OF CONTENTS
INTRODUCTION .......................................................................................................................................1
SCOPE – PARAGRAPH (A) OF THE STANDARD...................................................................................1
Exposures from Sorptive Clay Processing ..................................................................................... 2
Exposures Below 25 μg/m
3
Under Any Foreseeable Conditions ................................................2
General Industry and Maritime Work Indistinguishable from Table 1 Construction Work ......2
DEFINITIONS – PARAGRAPH (B) OF THE STANDARD ........................................................................3
PERMISSIBLE EXPOSURE LIMIT (PEL) – PARAGRAPH (C) OF THE STANDARD ............................. 3
EXPOSURE ASSESSMENT – PARAGRAPH (D) OF THE STANDARD ................................................4
REGULATED AREAS – PARAGRAPH (E) OF THE STANDARD ...........................................................8
METHODS OF COMPLIANCE – PARAGRAPH (F) OF THE STANDARD .............................................9
RESPIRATORY PROTECTION – PARAGRAPH (G) OF THE STANDARD ...........................................14
HOUSEKEEPING – PARAGRAPH (H) OF THE STANDARD ................................................................14
MEDICAL SURVEILLANCE – PARAGRAPH (I) OF THE STANDARD .................................................15
COMMUNICATION OF HAZARDS – PARAGRAPH (J) OF THE STANDARD ...................................23
RECORDKEEPING – PARAGRAPH (K) OF THE STANDARD ..............................................................25
DATES – PARAGRAPH (L) OF THE STANDARD .................................................................................26
APPENDIX I: OSHA RESPIRABLE CRYSTALLINE SILICA STANDARD
FOR GENERAL INDUSTRY AND MARITIME.......................................................................................27
WORKERS’ RIGHTS ...............................................................................................................................52
OSHA ASSISTANCE, SERVICES AND PROGRAMS ..........................................................................52
OSHA REGIONAL OFFICES ................................................................................................................... 54
HOW TO CONTACT OSHA ....................................................................................................................55
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
1
INTRODUCTION
This guide is intended to help small businesses
understand and comply with the Occupational
Safety and Health Administration’s (OSHA)
Respirable Crystalline Silica standard for
General Industry and Maritime. Employees
exposed to respirable crystalline silica are at
increased risk of developing serious adverse
health effects including silicosis, lung cancer,
chronic obstructive pulmonary disease, and
kidney disease. This guide describes the steps
that employers are required to take to protect
employees in general industry and maritime
from the hazards associated with exposure
to respirable crystalline silica. Employers
in the construction industry should refer
to the Small Entity Compliance Guide
for Occupational Exposure to Respirable
Crystalline Silica in Construction.
This document provides guidance only,
and does not alter or determine compliance
responsibilities, which are laid out in OSHA
standards and the Occupational Safety and
Health Act. This guide does not replace the
official Respirable Crystalline Silica standard for
general industry and maritime. The employer
must refer to the standard to ensure that it is in
compliance. Moreover, because interpretations
and enforcement policy may change over time,
for additional guidance on OSHA compliance
requirements the reader should consult current
administrative interpretations and decisions
by the Occupational Safety and Health Review
Commission and the courts.
What is Respirable Crystalline Silica?
Crystalline silica is a common mineral found in
naturally occurring and man-made materials
like stone or artificial stone countertops and
sand. Amorphous silica, such as silica gel, is
not crystalline silica.
Employees can be exposed to respirable
crystalline silica – very small particles typically
at least 100 times smaller than ordinary sand
found on beaches or playgrounds – during the
manufacturing of products like glass, pottery,
ceramics, brick, concrete, and articial stone.
They can also be exposed during abrasive
blasting with sand and during the use of
industrial sand in operations such as foundry
work and hydraulic fracturing.
SCOPE – PARAGRAPH (A) OF THE STANDARD
The standard applies to all occupational
exposures to respirable crystalline silica,
except for the following:
Construction work as defined by 29
CFR 1910.12(b), which is covered by the
respirable crystalline silica construction
standard (29 CFR 1926.1153);
Agricultural operations, which are covered
by OSHAs occupational safety and health
standards for agriculture and,
Exposures that result from the processing
of sorptive clays.
The standard also does not apply to the
following:
Where the employer has objective data that
employee exposure to respirable crystalline
silica will remain below 25 micrograms per
cubic meter of air (25 μg/m
3
) as an 8-hour
time-weighted average (TWA) under any
foreseeable conditions;
Where the employer chooses to comply with
the construction standard (29 CFR 1926.1153)
for tasks performed that are indistinguishable
from a construction task listed on Table 1 of
the construction standard, provided the tasks
are not performed regularly in the same
environment and conditions.
Occupational Safety and Health Administration
2
Exposures from Sorptive Clay
Processing
Exposures from the processing of sorptive
clays are excluded from this standard.
Sorptive clays such as bentonite are specific
types of clay found in a few geologic
deposits in the country that are used in a
range of consumer products and industrial
applications, such as pet litter and sealants
for landfills. The occluded quartz found in
sorptive clays is considerably less toxic than
unoccluded quartz, and there is insufficient
evidence for its inclusion in the standard.
However, the processing of sorptive clays
remains subject to the permissible exposure
limit (PEL) in 29 CFR 1910.1000 Table Z-3 (i.e.,
the formula that is approximately equivalent
to 100 μg/m
3
).
Exposures Below 25 μg/m
3
Under
Any Foreseeable Conditions
Exposures that will not exceed 25 μg/m
3
averaged over an 8-hour day under any
foreseeable conditions are excluded from
the standard. Employers must have objective
data demonstrating employee exposure to
respirable crystalline silica associated with
a particular product or material or a specific
process, task, or activity will remain below
this level.
When using the phrase “any foreseeable
conditions” OSHA is referring to situations
that can reasonably be anticipated. OSHA
considers failure of engineering controls to
be a situation that is reasonably foreseeable.
It is foreseeable that controls could
breakdown and lead to over exposures.
Although engineering controls are usually
a reliable means for controlling employee
exposures, equipment does occasionally
fail. Thus, the standard applies where
exposures below 25 μg/m
3
as an 8-hour TWA
are expected or achieved, but only because
engineering controls are being used to limit
exposures.
General Industry and Maritime
Work Indistinguishable from
Table 1 Construction Work
For general industry and maritime work that
is indistinguishable from work covered by
Table 1 in the construction silica standard, the
employer may comply with the construction
standard, including the specified exposure
control methods in Table 1 for that task. The
task must not be performed regularly in the
same environment and conditions.
For example, an employee repairing or
maintaining existing power delivery lines
(considered a general industry task) uses
a handheld drill that is the same as that
used while installing new power delivery
lines (considered a construction task).
This maintenance task is the same as the
construction task and would occur in a
variety of locations. The employer could
protect the employee doing the maintenance
task by following the entire construction
standard, including the Table 1 entry for the
specific task.
Conversely, the construction standard
could not be used by a general industry and
maritime employer for sanding or cutting
of concrete blocks in a concrete block
manufacturing plant, because that is a task
performed regularly in the same environment
and conditions. Such an employer would
not require the accommodation of Table 1,
which is intended in part to address tasks
performed in different environments and
conditions. Similarly, an employer whose
business includes chipping out concrete from
inside the drums of ready-mixed concrete
trucks using pneumatic chipping tools
may not follow the construction standard
because that task will be performed regularly
and in a relatively stable and predictable
environment.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
3
DEFINITIONS – PARAGRAPH (B) OF THE STANDARD
Definitions are included in the standard to
describe the meaning of terms used. Some of
these terms are further explained as follows:
Action level means an airborne concentration
of 25 μg/m
3
calculated as an 8-hour TWA.
Exposures at or above the action level trigger
requirements for exposure assessment and
medical surveillance.
Employee exposure means the exposure
to airborne respirable crystalline silica that
would occur if the employee were not using
a respirator.
High-efciency particulate air (HEPA) filter
means a filter that is at least 99.97 percent
efficient in removing mono-dispersed particles
of 0.3 micrometers in diameter. HEPA-filtered
vacuuming is an example of a housekeeping
method that minimizes employee exposure to
respirable crystalline silica.
Objective data means information, such as air
monitoring data from industry-wide surveys
or calculations based on the composition of a
substance, demonstrating employee exposure
to respirable crystalline silica associated with
a particular product or material or a specific
process, task, or activity. The data must reflect
workplace conditions closely resembling or
with a higher exposure potential than the
processes, types of material, control methods,
work practices, and environmental conditions
in the employers current operations.
Physician or other licensed health care
professional [PLHCP] is an individual whose
legally permitted scope of practice (i.e.,
license, registration, or certification) allows
him or her to independently provide or be
delegated the responsibility to provide some
or all of the particular health care services
required by this standard.
Specialist means an American Board
Certified Specialist in Pulmonary Disease
or an American Board Certified Specialist in
Occupational Medicine.
PERMISSIBLE EXPOSURE LIMIT (PEL) – PARAGRAPH (C) OF
THE STANDARD
Employers must ensure that their employees’
exposures to respirable crystalline silica do not
exceed the PEL, which is 50 μg/m
3
as an 8-hour
TWA. This means that over the course of any
8-hour work shift, exposures can fluctuate, but
the average exposure to respirable crystalline
silica cannot exceed 50 μg/m
3
. The PEL applies
to the three forms of respirable crystalline
silica that are covered by the standard: quartz,
cristobalite, and trydimite. Quartz is by far the
most common form of crystalline silica found
in general industry and maritime workplaces,
and in most cases, quartz will be the only form
of respirable crystalline silica analyzed in air
samples used to measure employee exposures.
Occupational Safety and Health Administration
4
Calculation of TWA Exposures
Both the PEL and the action level are expressed as TWA exposures. TWA measurements account
for variable exposure levels over the course of a work shift by averaging periods of higher and lower
exposures. The TWA exposure for an 8-hour work shift is calculated using a simple formula:
TWA = (Ca Ta + Cb Tb . . . Cn Tn) ÷ 8
Where:
TWA is the time-weighted average exposure for the work shift
C is the concentration during any period of time (T) where the concentration remains constant; and
T is the duration in hours of the exposure at the concentration (C)
For example, assume that an employee is exposed to respirable crystalline silica in an 8-hour workday
as follows:
Two hours exposure at 100 µg/m
3
Two hours exposure at 50 µg/m
3
Four hours exposure at 10 µg/m
3
Entering this information in the formula, we get:
(2 x 100 + 2 x 50 + 4 x 10) ÷ 8 = 42.5 µg/m
3
Because 42.5 µg/m
3
is higher than 25 µg/m
3
, this employee’s TWA exposure would be above the action
level, but below the PEL of 50 µg/m
3
.
EXPOSURE ASSESSMENT – PARAGRAPH (D) OF THE STANDARD
Employers must assess the 8-hour TWA
exposure for each employee who is or may
reasonably be expected to be exposed
to respirable crystalline silica at or above
the action level of 25 μg/m
3
as an 8-hour
TWA. The purposes of assessing employee
exposures include: identifying where
exposures are occurring; helping the
employer select control methods and make
sure those methods are effective; preventing
employees from being exposed above the
PEL; providing employees with information
about their exposure levels; and allowing
the employer to give the PLHCP performing
medical examinations information about
employee exposures.
Employers can choose between two options
for assessing exposures:
The performance option; or
The scheduled monitoring option.
Performance Option
The performance option gives employers
flexibility to determine the 8-hour TWA
exposure for each employee based on
any combination of air monitoring data
or objective data that can accurately
characterize employee exposures to
respirable crystalline silica.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
5
Air monitoring data are any results of air
monitoring (analyzed according to the
procedures and requirements in Appendix
A) that the employer has done to meet the
requirements of the standard.
Objective data is information that
demonstrates employee exposure to
respirable crystalline silica associated with
a particular product or material or a specific
process, task, or activity. The data must reflect
workplace conditions that closely resemble
or could result in higher exposures than the
processes, types of material, control methods,
work practices, and environmental conditions
in the employers current operations.
Examples of objective data are information
such as:
Air monitoring data from industry-wide
surveys;
Calculations based on the composition of
a substance;
Area sampling results and exposure
mapping profile approaches; and
Historical air monitoring data collected by
the employer.
Employers choosing the performance
option must:
Conduct the exposure assessment before
work begins;
Reassess exposures whenever a change
in production, process, control equipment,
personnel, or work practices may
reasonably be expected to result in new
or higher exposures at or above the action
level, or when the employer has any reason
to believe that new or additional exposures
at or above the action level have occurred;
Be able to demonstrate that employee
exposures have been accurately
characterized; and
Make sure that the exposure assessment
reflects the exposures of employees on
each shift, for each job classification, in
each work area.
The performance option may be especially
useful when measuring employee exposures
is challenging, such as when tasks are
performed only occasionally.
The performance option gives employers
flexibility for characterizing the exposures
of all employees. For example, instead of
Examples of Using Objective Data to Conduct Exposure Assessments
under the Performance Option
1. Industry-wide surveys of typical tasks or operations, which include well-documented procedures for
measuring exposures and methods for controlling dust, could be used by employers to characterize
employee exposures where employees perform tasks consistent with those described in the survey.
2. Employers can use direct-reading instruments to measure real-time levels of respirable dust in the
air. If the employer has information on the percentage of respirable crystalline silica in that dust (for
example, from the analysis of a bulk sample or information from a safety data sheet), he or she can
then calculate the level of respirable crystalline silica in air.
3. Historical air monitoring data collected by the employer could be used to assess employee exposures
if the employer can show that the data were collected during work operations and conditions that are
consistent with the processes, types of material, control methods, work practices, and environmental
conditions in the employers current operations.
Occupational Safety and Health Administration
6
conducting air monitoring on two employees
who perform the same job on different shifts,
the employer could determine that there are
no differences in exposure between those
two employees, and characterize the exposure
of the second employee based on the air
monitoring results of the first employee.
Under the performance option, employers
can characterize employee exposure within
a range to account for exposure variability.
Employers can also use that option to show
that exposures exceed the PEL by a certain
level, such as less than 10 times the PEL, after
using all feasible controls. The employer
would then know that he or she must provide
respiratory protection with an assigned
protection factor (APF) of at least 10.
Scheduled Monitoring Option
The scheduled monitoring option lets
employers know when and how often
they must perform exposure monitoring
to measure employee exposures. When
following the scheduled monitoring option,
employers must make sure that:
Results represent the employee’s TWA
exposure to respirable crystalline silica
over an eight-hour workday;
Samples are collected from the
employees breathing zone; and
Samples are collected outside respirators
so that they represent the exposure
that would occur without the use of the
respirator.
OSHA intends for employers using the
scheduled monitoring option to conduct
initial monitoring as soon as work begins so
that they are aware of exposure levels and
where control measures are needed.
Under the scheduled monitoring option, just
as under the performance option, employers
must correctly characterize each employee’s
exposure to respirable crystalline silica.
Exposure monitoring must include, at a
minimum, one full-shift sample taken for each
job function in each job classification, in each
work area, and on each shift. Characterizing
each employees exposure may involve
monitoring all exposed employees or a smaller
number of employees whose exposures can
then represent those of other employees.
Representative sampling involves monitoring
the employee or employees reasonably
expected to have the highest exposure to
respirable crystalline silica (for example, the
employee closest to an exposure source).
This exposure is then assigned to the other
employees in the group who perform the
same tasks on the same shift and in the same
work area.
Representative monitoring is allowed when
several employees perform the same job on
the same shift and under the same conditions.
How Often Employers Must
Monitor under the Scheduled
Monitoring Option
Under the scheduled monitoring option, how
often monitoring must be done depends
on the results of initial monitoring and,
thereafter, any required further monitoring,
as follows:
If the initial monitoring indicates that
employee exposures are below the action
level, no further monitoring is required.
If the most recent exposure monitoring
reveals employee exposures at or above
the action level but at or below the PEL, the
employer must repeat monitoring within
six months of the most recent monitoring.
If the most recent exposure monitoring
reveals employee exposures above the
PEL, the employer must repeat monitoring
within three months of the most recent
monitoring.
When two non-initial monitoring results
taken consecutively, at least 7 days
apart but within 6 months of each other,
are below the action level, employers
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
7
may stop monitoring for employees
represented by those results, as long as
no changes occur that could reasonably
be expected to result in new or additional
exposures at or above the action level.
Reassessment of Exposures
The employer must reassess exposures
whenever a change in production, process,
control equipment, personnel, or work
practices may reasonably be expected to
result in new or additional exposures to
respirable crystalline silica at or above the
action level, or when the employer has any
reason to believe that new or additional
exposures at or above the action level have
occurred. For example, reassessment would
be required when a material used in a process
is replaced by a material with a higher silica
content because the change could reasonably
be expected to result in higher exposures to
respirable crystalline silica.
Employers do not have to conduct additional
monitoring simply because a change has
occurred, so long as the change is not
reasonably expected to result in new or
additional exposures to respirable crystalline
silica at or above the action level. For
example, reassessment is not required when
a task is moved from an enclosed space
to a larger location, or when a product is
replaced with another product that has lower
crystalline silica content in the same process.
Methods of Sample Analysis
(Appendix A of the Standard)
Appendix A of the silica standard lists
laboratory procedures for measuring
respirable crystalline silica in air samples.
Employers must make sure that all air
samples taken to meet the requirements
of the silica standard are analyzed by a
laboratory that follows the procedures in
Appendix A. If employers hire an outside
laboratory to do the analyses for respirable
crystalline silica, they can rely on a
statement from that laboratory that it follows
Appendix A. For example, the laboratory
could indicate that it analyzes samples
according to Appendix A of the standard in
the laboratory report or on its website.
Employee Notification
Employers must notify each affected
employee of the results of the exposure
assessment within 15 working days
of completing it. “Affected” means all
employees whose exposures were assessed,
including employees whose exposures were
represented by other employees’ exposure
measurements, and those whose exposure
assessments were based on objective data.
The 15-day period for notification starts when:
An employer following the performance
option finishes the exposure assessment;
or
An employer following the scheduled
monitoring approach receives the
laboratory results.
Employers must either notify each employee in
writing or post the results in a location that all
affected employees can access. In cases where
an employee might have moved onto another
job or jobsite, the assessment results could be
included with the employees’ final paycheck.
Exposures can be characterized and reported
as a range (for example, between the action
level and the PEL), but must reflect exposures
that would occur if the employee were not
using a respirator.
When an exposure assessment reveals
exposures above the PEL, the written
notification must also describe the corrective
action the employer is taking to reduce
employee exposures to or below the PEL.
Corrective actions include engineering
controls. However, if engineering controls
are not feasible or the employer needs more
than 15 days to identify the right engineering
controls, respiratory protection is the
corrective action that would be described in
the written notification.
Occupational Safety and Health Administration
8
Observation of Monitoring
The employer must let affected employees
or their designated representatives
observe any air monitoring of employee
exposure to respirable crystalline silica.
When observation of monitoring requires
entry into an area where use of protective
clothing or equipment, such as a respirator,
is required, the employer must provide the
observer with that protective clothing or
equipment. The employer must provide the
protective clothing and equipment at no
cost, and make sure that the observer uses
such clothing or equipment.
However, if the observer does not need to
enter an area requiring the use of protective
clothing or equipment in order to effectively
observe monitoring (for example, if
monitoring can be viewed from outside the
hazardous areas), no protective clothing or
equipment would be needed.
REGULATED AREAS – PARAGRAPH (E) OF THE STANDARD
Regulated areas are workplace areas where
exposures to respirable crystalline silica are,
or can reasonably be expected to be, above
the PEL. The standard for general industry
and maritime requires employers to establish,
demarcate, and limit access to regulated
areas. The employer must also provide
respirators and make sure they are used by
those who must enter regulated areas.
The purpose of a regulated area is to:
Ensure that employees know that silica
levels are likely to exceed the PEL within
the regulated area;
Restrict the number of employees who
could be exposed above the PEL by
requiring the employer to mark areas
where exposures are or are likely to be
higher than the PEL; and
Ensure that all who enter are properly
protected with an appropriate respirator.
Establishing Regulated Areas
Employers must establish regulated areas
where exposures to airborne concentrations
of respirable crystalline silica are, or can
reasonably be expected to be, greater
than the PEL. Information used to measure
employees’ exposures can be used to
determine where regulated areas are
required and identify the boundaries of
these areas. For example, employers can
use any combination of personal samples
(air samples collected near the employee’s
breathing zone), or objective data such
as exposure mapping and real-time
measurements to establish regulated areas.
Demarcating Regulated Areas
Employers must demarcate (mark off)
regulated areas from the rest of the
workplace in a manner that decreases the
number of employees exposed to respirable
crystalline silica within the regulated area.
Cones, stanchions, tape, barricades, lines,
or textured flooring are some of the ways of
marking the boundaries of regulated areas.
Employers must post a sign at each entrance
to regulated areas that reads:
DANGER
RESPIRABLE CRYSTALLINE SILICA
MAY CAUSE CANCER
CAUSES DAMAGE TO LUNGS
WEAR RESPIRATORY PROTECTION IN THIS AREA
AUTHORIZED PERSONNEL ONLY
The signs show employees that they are
entering a regulated area, and the content of
the sign ensures the employee will know the
hazards associated with the area, as well as
the need for respiratory protection.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
9
Limiting Access to Regulated Areas
Employers must limit access to regulated
areas to:
Persons authorized by the employer and
required by work duties to be present in
the regulated area. This includes persons
whose work is with or near the respirable
crystalline silica-producing materials,
but may also include maintenance and
repair personnel, management, quality
control engineers, or other employees if
their job duties require them to be in the
regulated area;
Any person entering the area as a
designated representative of employees to
observe silica exposure monitoring; or
Any person authorized by the Occupational
Safety and Health Act or regulations issued
under it to be in a regulated area (e.g.,
OSHA enforcement personnel).
Access restrictions limit the number of
persons who may enter into or walk or drive
vehicles through areas where exposures
exceed the PEL. Therefore, it protects
employees who would otherwise be exposed
when needlessly spending time in or passing
through the regulated area.
Providing Respirators to those
Entering Regulated Areas
The employer must:
Provide each employee and the employee’s
designated representative entering
a regulated area with an appropriate
respirator that meets the requirements
for respiratory protection under the
Respiratory Protection standard; and,
Require the employee and representative to
use the respirator while in the regulated area.
Persons must put on respirators before
entering, and take off respirators after exiting
the regulated area. The employer must
provide and ensure the use of the appropriate
respirator to any employees or representatives
who enter these areas, regardless of their
work activities or the amount of time they
spend inside. Requiring all employees and
representatives to wear respirators in a
regulated area ensures that they are protected.
METHODS OF COMPLIANCE – PARAGRAPH (F) OF THE STANDARD
The methods of compliance section of the
standard requires employers to protect
employees following the hierarchy of controls,
which relies on engineering and work
practice controls for reducing exposures and
allows for respirator use, in addition to those
controls, only when feasible engineering
controls cannot reduce exposures to
acceptable levels. The methods of compliance
section also requires employers to prepare a
written exposure control plan, and it cross-
references other OSHA standards that apply
to abrasive blasting.
Engineering and Work
Practice Controls
Employers must use engineering and
work practice controls to reduce and keep
employee exposure to respirable crystalline
silica to or below the PEL of 50 μg/m
3
,
unless the employer can demonstrate that
such controls are not feasible. If feasible
engineering and work practice controls are
not able to reduce employee exposures to
or below the PEL, employers must still use
feasible controls to reduce exposures to the
lowest possible level and then use respiratory
protection along with those controls.
Occupational Safety and Health Administration
10
The main types of engineering controls for
silica are wet methods and local exhaust
ventilation. Wet methods involve applying
water or foam at the point of dust generation to
keep dust from getting into the air. An example
is a grinder that delivers water at the point of
contact. Local exhaust ventilation removes dust
by capturing it at or near the point where it is
created. An example is an exhaust hood that
captures dust at the point where it is created.
Another engineering control is isolation.
Isolation separates employees from the dust
source by containing the dust or isolating
employees. An example is a properly
ventilated control booth.
Work practice controls involve performing a
task in a way that reduces the likelihood or
levels of exposure. Work practice controls
are often used with engineering controls
to protect employees. Employees must
know the appropriate work practices for
maximizing the effectiveness of controls and
minimizing exposures. Examples of work
practice controls include:
Inspecting and maintaining controls to
prevent or fix malfunctions that would
result in increased exposures;
Ensuring that tools with wet controls spray
water at the point of dust generation;
Positioning local exhaust hoods directly
over the exposure source and not opening
windows near the local exhaust source;
Wetting down silica dust before sweeping
it up; and
Scheduling work so that tasks that involve
high exposures are performed when no
other employees are in the area.
Reducing exposures through the primary use
of engineering and work practice controls is
known as the hierarchy of controls, and it is
a long-standing OSHA policy. Advantages of
engineering controls are that they:
Control crystalline silica-containing
dust particles at the source, thus
minimizing exposures to all persons in the
surrounding work area;
Are reliable, predictable, and provide
consistent levels of protection to a large
number of employees;
Can be monitored; and
Are generally less prone to human error than
is the use of personal protective equipment.
Under the hierarchy of controls, respirators
can be another effective way to protect
employees. However, respirators may be
less practical or effective than engineering
controls for the following reasons:
They must be selected for each worker,
fitted, occasionally refitted, and regularly
maintained (including replacing filters and
other parts as necessary).
Employees have to consistently and
correctly use properly fitted respirators
but may resist wearing them because
respirators can be uncomfortable,
especially in hot weather.
Respirators may put a physical strain
on employees’ bodies, as a result of the
respirators weight and because they
increase breathing resistance. Employees
with some health conditions cannot wear
respirators because the physical strain of
wearing the respirator increases their risk
of illness, injury, and even death.
Respirators can create safety concerns
because they interfere with workers’ ability
to hear, see, smell, and communicate.
Respirators only protect the employees
wearing them.
Even when engineering and work practice
controls cannot reduce exposure levels
to or below the PEL, those controls must
be used to reduce exposures as low as
possible. This reduction in exposure levels
benefits employees by reducing the required
protection factor of the respirator, and thus
increasing the choices of respirators that can
be used. For example, if feasible engineering
controls reduce exposures from 50 times to
less than 10 times the PEL, employers could
provide approved half-mask respirators with
an APF of 10 that may be lighter and easier to
use compared to full-facepiece respirators.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
11
Written Exposure Control Plan
All employers covered by the standard must
develop and implement a written exposure
control plan. Written exposure control
plans describe workplace exposures and
ways to reduce those exposures, such as
engineering controls, work practices, and
housekeeping methods. The plans improve
employee protections by making sure
that employers identify all exposures and
controls to prevent overexposures. Such
plans are also useful for letting employees
know what kind of protections they should
expect to see on the job.
What Must be Included in a Written
Exposure Control Plan
Below is a list of what the employer must
include in each section of the written
exposure control plan, with general examples
of the types of information that could be
included and sample entries for tasks
conducted at a glass manufacturing plant.
The plan must include a description of
workplace tasks involving exposures to
respirable crystalline silica. Employers must
list all tasks that employees perform that could
expose them to respirable crystalline silica dust.
Example:
Raw Material Handling: Sand is delivered
from rail cars or trucks to storage silos through
enclosed, pneumatic conveyor systems.
Batch Operations: Sand is transferred from
storage facilities to weigh stations, mixers
and furnaces through enclosed pneumatic
conveyor systems.
The plan must include a description of
engineering controls, work practices, and
respiratory protection used to limit employee
exposure to respirable crystalline silica for
each task. For each task that employees
perform, employers must describe types of
controls used, like:
Enclosures,
Effective work practices, as in checking
the enclosure for leaks, and
If required, appropriate respiratory
protection, like a respirator with an APF
of 10.
Employers could also describe signs that
controls are not working effectively, such as
an increase in visible dust or no water being
delivered to the material.
Example:
Controls:
For raw material handling and batch
operating tasks, pneumatic conveyor
systems are enclosed and maintained at
negative pressure.
Water is misted onto sand before it is mixed
in batch operations.
Work practices:
Check that connections between rail cars
or trucks and storage silos are effectively
sealed before transferring sand.
Apply water mist to sand before batch
operations.
Check to make sure sand is not released from
any point of the pneumatic transfer system. If
sand is being released, have a supervisor or
engineer inspect the system.
Inspect enclosures and seals on the
pneumatic transfer system for damage
weekly.
Measure pressure in the pneumatic system
daily.
Respiratory protection:
No respirators are required during normal
operations.
See respiratory protection program for
information on respirator requirements for
situations such as spills or maintenance.
The plan must include a description of
the housekeeping methods used to limit
employee exposure to respirable crystalline
silica. While employees are cleaning, dust
Occupational Safety and Health Administration
12
can become airborne and expose them to
silica. In this part of the written exposure
control plan, employers must list acceptable
cleaning methods that will be used to
prevent employees from being exposed and
any protections that are needed if certain
cleaning methods have to be used.
The Housekeeping section of the standard
requires that, when cleaning up dust that
can contribute to employee exposures to
respirable crystalline silica, employers must:
Not allow cleaning by dry brushing and
sweeping, unless methods such as wet
sweeping and HEPA-filtered vacuuming
are not feasible;
Not allow cleaning of surfaces or
clothing with compressed air, unless the
compressed air is used together with
a ventilation system that effectively
captures the dust cloud or no other
cleaning method is feasible.
This section of the written plan would include
cleaning methods that are acceptable (e.g.,
wet sweeping), cleaning methods that are
unacceptable because acceptable cleaning
methods are feasible (e.g., dry sweeping),
and special instructions (e.g., use local
exhaust ventilation if compressed air must
be used). Hygiene-related subjects, such as
not using compressed air to clean clothing,
could also be addressed in this section of the
written exposure control plan.
Example:
Use the central vacuum system for cleaning.
Use a HEPA-filtered vacuum for cleaning spills.
Do not dry sweep.
Yearly Review of Written Exposure
Control Plans
The Respirable Crystalline Silica standard
requires employers to review and evaluate
the effectiveness of the written exposure
control plan at least once a year and update
it as necessary. A yearly review is needed
to make sure that all information in the plan
is up-to-date. For example, the employer
might have bought a new type of equipment
or asked employees to conduct a new task
involving exposure, and that information
needs to be described in the written plan.
Availability of the Written Exposure
Control Plan
Employers must allow the written exposure
control plan to be viewed or copied by
each employee covered by the standard,
their designated representative, and
representatives from OSHA or NIOSH,
upon request. Making the written exposure
control plan available to employees and
their designated representatives empowers
and protects employees by letting them
and their representatives know the silica
hazards the employer identified and controls
for those hazards. This allows employees
and representatives to question employers
if controls are not fully and properly
implemented or maintained. Likewise,
making written exposure control plans
readily available to OSHA or NIOSH allows
them to verify that employee protections
are effective. If OSHA inspects a workplace,
the OSHA Compliance Safety and Health
Officer will ask to see the employers written
exposure control plan.
Sample Written Exposure Control Plans
To help employers develop written exposure
control plans, a sample plan is included
below. This sample shows an easy-to-use
format that can be changed to address the
specific tasks performed by each employee.
The sample plan meets the requirements of
the standard and contains the level of detail
that OSHA considers useful for employers
in helping them protect their employees.
As the sample shows, the plan can contain
useful information without being long or
complicated.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
13
Unions, trade associations or professional
groups may offer sample written exposure
control plans or other assistance to
employers, which might be helpful, especially
if written exposure control plans are tailored
to a particular type of work performed.
Although such general guidance may be
helpful, employers must make sure that any
plan they use is tailored to address all the
information required by the standard and
all tasks, tools, and controls used by the
employer.
Some sample plans might call for more
information than is required by the silica
standard (for example, information about
exposure assessments, medical surveillance,
and training). Employers can include this
information in the plan if it is useful to them,
but they are not required to do so under the
silica standard.
Written Exposure Control Plan
Company: Countertops, Inc.
Person Completing the Plan, Title: Mary Smith, Owner
Description of Task:
Stone or engineered stone slabs are cut using a gantry saw.
Stone or engineered stone slabs are ground using an electric, handheld angle-grinder.
Stone or engineered stone slabs are polished using a high-speed polisher.
Task/Control Description
The gantry saw is operated with recirculated water in an enclosed, ventilated booth.
The handheld grinders and polishers are operated using water, except for specialty cuts that are
performed dry, in which case the grinder is equipped with a shroud attached to a HEPA-ltered vacuum.
Work Practices (for tasks described above that use wet method controls):
Use a hose to wet the slab off before cutting, grinding, or polishing each section.
Make sure the slab is positioned underneath the local exhaust hood when sawing, and check flow rate
of that local exhaust hood daily.
Make sure that water is continuously delivered to the point of cutting, grinding, or polishing.
Change recirculated water if silt build-up occurs.
Check for proper function of controls by making sure water is flowing to the blade.
Work Practices for Dry Grinding and Polishing:
Check that shroud is intact and properly installed. Keep shroud flush with working surface,
whenever possible.
Check that vacuum hosing is intact and not kinked or bent.
Clean or change filters as needed to prevent clogging.
Check for proper function of controls by making sure visible dust does not increase.
Respiratory protection:
Respirators are not needed if controls are working and proper work practices are being followed.
Housekeeping:
Hose down floor frequently and at the end of each work shift.
Clean up wet slurry to prevent it from drying and becoming airborne.
Occupational Safety and Health Administration
14
Abrasive Blasting
In addition to complying with requirements to
use engineering controls and work practices
according to the hierarchy of controls,
employers that conduct abrasive blasting
operations using crystalline silica-containing
blasting agents or conduct abrasive blasting
on substrates that contain crystalline silica
must also comply with other relevant
standards. These standards include the
ventilation standard for general industry (29
CFR 1910.94), the mechanical paint removers
standard for shipyards (1915.34), and the
personal protective equipment standard for
shipyards (29 CFR 1915 Subpart I). This is
simply a cross-reference to other standards
that employers must comply with when
conducting abrasive blasting.
RESPIRATORY PROTECTION – PARAGRAPH (G) OF THE STANDARD
Employers must provide employees with
appropriate respirators where required by the
silica standard. The respirators must comply
with requirements of the silica standard and
with OSHAs Respiratory Protection standard
(29 CFR 1910.134).
Employers must provide respiratory protection:
Where exposures exceed the PEL during
periods necessary to install or implement
feasible engineering and work practice
controls;
Where exposures exceed the PEL during
tasks, such as some maintenance and
repair tasks, for which engineering and
work practice controls are not feasible;
During tasks in which the employer has
implemented all feasible engineering
and work practice controls but exposures
remain above the PEL; and
While the employee is in a regulated area.
Where respirator use is required, employers
must implement a respiratory protection
program in accordance with the Respiratory
Protection standard. The respiratory protection
program ensures that respirators are properly
used in the workplace and are effective in
protecting employees. See the Small Entity
Compliance Guide for the Respiratory
Protection Standard for information on the
requirements of that standard.
Voluntary Use of Respirators
Employers may provide respirators at the
request of employees or let employees use
their own respirators when respirators are not
required under the silica standard.
See
the
Small
Entity Compliance Guide for the Respiratory
Protection Standard
for information about
employer responsibilities when employees
voluntarily wear respirators.
HOUSEKEEPING – PARAGRAPH (H) OF THE STANDARD
The Respirable Crystalline Silica standard
requires all employers covered by the
standard to avoid certain housekeeping
practices. When cleaning up dust that
could contribute to employee exposure to
respirable crystalline silica, employers must:
Not allow dry brushing or dry sweeping,
unless methods such as wet sweeping and
HEPA-filtered vacuuming are not feasible;
Not allow cleaning of surfaces or
clothing with compressed air, unless the
compressed air is used together with
a ventilation system that effectively
captures the dust cloud or no other
cleaning method is feasible.
Cleaning methods such as dry sweeping,
dry brushing, and use of compressed air can
cause respirable crystalline silica dust to get
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
15
into the air and be inhaled by employees.
Therefore, the silica standard limits the
use of these cleaning methods to prevent
unnecessary exposures to employees.
Employers are required to use other cleaning
methods such as wet sweeping and HEPA-
filtered vacuums, whenever feasible, because
such methods reduce employee exposures
by preventing silica-containing dust from
getting into the air.
Feasibility of Cleaning Methods
In a very limited number of cases, cleaning
methods such as wet sweeping or HEPA-
filtered vacuums may not be safe or effective.
When wet methods or HEPA-filtered
vacuuming would not be effective, would
cause damage, or would create a hazard in
the workplace, the employer is not required to
use these cleaning methods. However, even
in cases where one of those cleaning methods
may not be safe or effective, employers could
often use another acceptable method for
cleaning. For example, if it is not feasible to
wet sweep near electrical equipment, a HEPA-
filtered vacuum could be used for cleaning.
Therefore, situations in which no acceptable
cleaning methods can be used are expected to
be very rare.
In those rare cases where the employer
needs to use cleaning methods such as dry
sweeping, dry brushing, or compressed air,
the employer must be able to show why
cleaning methods that decrease employee
exposures are not feasible.
When Employers Must Follow
Housekeeping Practices
The housekeeping requirements in the
silica standard apply only where cleaning
could contribute to employee exposure
to respirable crystalline silica”. This phrase
clarifies that employers have to follow the
housekeeping requirements of the silica
standard only where employees could
be exposed to the very small (respirable)
crystalline silica particles as are found in
industrial sand or are created by high-energy
tasks such as grinding stone countertops.
MEDICAL SURVEILLANCE – PARAGRAPH (I) OF THE STANDARD
Medical surveillance is intended to (1) identify
respirable crystalline silica-related diseases
so that employees with those diseases
can take actions to protect their health; (2)
determine if an employee has any condition,
such as a lung disease, that might make him
or her more sensitive to respirable crystalline
silica exposure; and (3) determine the
employees fitness to use respirators.
The standard specifies which employees
must be offered medical surveillance, when
and how often the examinations must
offered, and the tests that make up medical
examinations. The standard also specifies
the information that the employer must give
to the physician or other licensed health
care professional (PLHCP) who conducts
the examinations and the information that
the employer must ensure that the PLHCP
provides to the employee and employer.
All medical examinations and procedures
required by the standard must be performed
by a PLHCP. Medical surveillance must
be provided at no cost to employees, and
at a reasonable time and place. If getting
the medical examination requires the
employee to travel away from the worksite,
the employer is required to cover the cost
of travel. The employer must also pay
employees for time spent traveling and taking
medical examinations.
Occupational Safety and Health Administration
16
Which Employees Must be Offered
Medical Surveillance
Employers must make an initial or periodic
medical examination available to employees
who meet the exposure trigger. The triggers
for medical surveillance are:
1. Exposures above the PEL for 30 or more
days a year from June 23, 2018 through
June 22, 2020;
2. Exposures at or above the action level
for 30 or more days a year beginning
June 23, 2020.
Frequency of Medical Examinations
Employers must offer medical examinations:
Within 30 days of initial assignment (the
day the employee starts working in a job/
task in which he or she will be exposed at
the trigger point for 30 or more days per
year), unless the employee has had an
examination that meets the requirements
of the silica standard within the last
three years.
Every three years from the employee’s last
examination that met the requirements
of the silica standard, or more frequently
if recommended by the PLHCP, if the
employee will continue to perform tasks
that result in exposures at the trigger for
30 or more days per year.
A PLHCP might recommend more frequent
medical examinations based on factors such
as high exposure levels or a medical finding,
such as an X-ray suggesting silicosis.
Employers must make sure that employees
receive a dated copy of the PLHCPs written
medical opinion for the employer, and the
employee can present that opinion to a
new employer as proof of a current medical
examination. Employers can determine when
they must offer an employee the next periodic
medical examination based on the examination
date on the written medical opinion.
Tests that Must be Included in the
Examination
An initial medical examination provided
under the silica standard must consist of:
A medical and work history that focuses
on: past, present, and anticipated
exposure to respirable crystalline
silica, dust, and other agents affecting
the respiratory system; any history of
respiratory system dysfunction, including
signs and symptoms of respiratory
disease (for example, shortness of breath,
cough, wheezing); history of tuberculosis;
and smoking status and history;
A physical examination that focuses on
the respiratory system;
A digital or film chest X-ray interpreted
according to the International Labour
Office (ILO) International Classification
of Radiographs of Pneumoconioses by a
National Institute for Occupational Safety
and Health (NIOSH)-certified B Reader
(this involves a certified physician reading
the X-ray according to certain procedures
to determine if it shows signs of diseases
such as silicosis);
A lung function (spirometry) test that
includes forced vital capacity (the total
amount of air that is forcefully blown
out after taking a full breath), forced
expiratory volume in one second (the
amount of air forcefully blown out in the
first second), and FEV1/FVC ratio (the
speed of air that is forcefully blown out),
administered by a spirometry technician
with a current certificate from a NIOSH-
approved spirometry course;
Testing for latent tuberculosis infection;
Any other tests deemed appropriate
(medically necessary and related to
respirable crystalline silica exposure) by
the PLHCP.
Periodic examinations include all these
tests, with the exception of testing for latent
tuberculosis, which is required only for the
initial examination.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
17
Employees who must be offered medical
surveillance are at risk of developing
respirable crystalline silica-related diseases,
and the required tests are the minimum tests
needed to look for those diseases. More tests
may also be needed to address an employee’s
medical complaint or a finding related to
respirable crystalline silica exposure, such as
abnormal lung function. The standard gives
the PLHCP the flexibility to order additional
tests he or she deems appropriate. Employers
must make those tests ordered by the PLHCP
available to the employee.
Information the Employer Must
Provide to the PLHCP
The employer must ensure that the
examining PLHCP has a copy of the standard
and must provide the PLHCP with:
A description of the employees past,
current, and future duties as they relate to
respirable crystalline silica exposure;
The employee’s past, current, and
future levels of exposure to respirable
crystalline silica;
A description of any personal protective
equipment used, or to be used, by the
employee, including when and for how
long the employee has used or will use
that equipment; and
Information from records of employment-
related medical examinations previously
provided to the employee and currently
within the control of the employer.
The PLHCP needs this information to evaluate
the employee’s health in relation to assigned
duties and fitness to use personal protective
equipment, such as respirators. The
information provided to the PLHCP includes
only that within the control of the employer;
the employer is not required to obtain
information from past employers.
The PLHCPs Written Medical
Report for the Employee
The employer must ensure that the PLHCP
explains the results of the medical examination
to the employee and gives the employee a
written medical report within 30 days of each
medical examination performed. Only the
employee receives the written medical report,
and the employer does not receive a copy of
this report. The report must contain:
A description of the medical examination
results, including any medical condition(s)
that would place the employee at increased
risk of material impairment of health from
exposure to respirable crystalline silica
Medical Evaluation Requirements under
the Respiratory Protection Standard
Employees who are required to wear respirators
must receive medical evaluations required by
the Respiratory Protection standard before they
are fit tested for a respirator or wear a respirator
in the workplace. The medical evaluation for
the Respiratory Protection standard can be
combined with the medical examination for
silica, and employers could have the PLHCP
conduct both the evaluation for respirator use
and examination for silica at the same time.
They could also have employees evaluated for
respirator use before they wear a respirator and
then offer the silica examination later, according
to the required time limits of the silica standard.
Also note that under the Respiratory Protection
standard, employers are required to provide
another medical evaluation if employees report
medical signs or symptoms related to the
ability to wear a respirator.
(
see
29 CFR 1910.134, Respiratory Protection,
and OSHA’s
Small Entity Compliance Guide
for the Respiratory Protection Standard
,
Publication #3384).
Occupational Safety and Health Administration
18
(any health condition that might make the
employee more sensitive to exposure).
The report must also describe any medical
conditions that require further evaluation or
treatment;
Any recommended limitations on the
employees use of respirators;
Any recommended limitations on
respirable crystalline silica exposure; and
A statement that the employee should be
examined by a specialist if the B-reader
classifies the chest X-ray provided under
the silica standard as 1/0 or higher
(X-ray evidence of silicosis in employees
exposed to respirable crystalline silica),
or if the PLHCP otherwise recommends
referral to a specialist.
The PLHCPs Written Medical
Opinion for the Employer
The employer must get a written medical
opinion from the PLHCP within 30 days of the
medical examination. The written opinion
must contain only the following information:
The date of the examination;
A statement that the examination has met
the requirements of the silica standard; and
Any recommended limitations on the
employees use of respirators.
If the employee gives written authorization,
the written medical opinion to the employer
must also contain one or both of the following:
Any recommended limitations on the
employees exposure to respirable
crystalline silica;
A statement that the employee should
be examined by a specialist if the B
reader classifies the chest X-ray provided
under the silica standard as 1/0 or higher
(X-ray evidence of silicosis in employees
exposed to respirable crystalline silica),
or if the PLHCP otherwise recommends
referral to a specialist.
The purpose of the employee written
authorization requirement is to enhance
employee privacy and encourage employees
to participate in medical surveillance
by minimizing fears about retaliation or
discrimination based on medical findings.
Employers must make sure that each employee
receives a copy of the written medical opinion
within 30 days of each medical examination.
The PLHCP can give a copy of the opinion
directly to the employee, so long as the time
deadline is met. As indicated above, employees
can show this opinion to future employers as
proof that medical surveillance requirements
under the silica standard are current.
Sample Medical Forms in
Appendix B of the Standard
Appendix B contains guidelines for PLHCPs
and blank sample forms for the medical
report for the employee, the medical opinion
for the employer, and an authorization form
to allow limitations on respirable crystalline
silica exposure or recommendations for
a specialist examination to be reported to
the employer. Employers must make sure
that PLHCPs who will conduct medical
examinations required by the silica standard
have a copy of the standard, including
Appendix B. The purpose of Appendix B
is to give PLHCPs medical information and
guidance to help them conduct medical
examinations that meet the requirements of
the silica standard.
Examples of completed forms are included in
this guide. Sample Form 1 is a sample of the
written medical report that the PLHCP provides
to the employee. The employer does not
receive a copy of the written medical report.
Sample Form 2 is a sample of the written
medical opinion that the PLHCP provides to
the employer. The PLHCP indicates the type
of examination and recommendations on
use of a respirator. If the employee signs the
written authorization (Sample Form 3) allowing
the PLHCP to release further information
to the employer, the PLHCP must include
any recommend limitations on exposure to
respirable crystalline silica and/or any referral
to a specialist.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
19
Small Entity Compliance Guide for General Industry and Maritime
Draft Do not Quote or Cite 2/22/2017
25
SAMPLE FORM 1: WRITTEN MEDICAL REPORT FOR EMPLOYEE
EMPLOYEE NAME: Joe Smith DATE OF EXAMINATION: July 1, 2018
TYPE OF EXAMINATION:
[x] Initial examination [ ] Periodic examination [ ] Specialist examination
[ ] Other: _______________________________________________________________________________________
RESULTS OF MEDICAL EXAMINATION:
Physical Examination [x] Normal [ ] Abnormal (see below) [ ] Not performed
Chest X-Ray [x] Normal [ ] Abnormal (see below) [ ] Not performed
Breathing Test (Spirometry) [ ] Normal [x] Abnormal (see below) [ ] Not performed
Test for Tuberculosis [x] Normal [ ] Abnormal (see below) [ ] Not performed
Other:___________________ [ ] Normal [ ] Abnormal (see below) [ ] Not performed
Results reported as abnormal: Breathing test (Spirometry) shows an obstructive pattern.
__________________________________________________________________________________________________
[x] Your health may be at increased risk from exposure to respirable crystalline silica due to the following:
Continued unprotected exposure to respirable crystalline silica may further damage your lungs.
RECOMMENDATIONS:
[ ] No limitations on respirator use
[x] Recommended limitations on use of respirator: A powered air purifying respirator (PAPR) is the only type of
respirator you can safely wear. A PAPR will give you higher protection from silica exposure and will decrease strain on
your heart and lungs.
[x] Recommended limitations on exposure to respirable crystalline silica: Ideally, you may want to consider a position
that doesn’t involve exposure to substances hazardous to your lungs, such as respirable crystalline silica. If that is not
possible, be sure to always wear a respirator when needed to protect your lungs.
Dates for recommended limitations, if applicable: Indefinitely unless otherwise indicated by a specialist.
[x] I recommend that you be examined by a Board Certified Specialist in Pulmonary Disease or Occupational Medicine
[x] Other recommendations*: See your personal physician about the mole on your neck.
__________________________________________________________________________________________________
Your next periodic examination for silica exposure should be in: [ ] 3 years [x] Other: 1 year, July 1, 2019
Examining Provider: Dr. Jones Date: July 1, 2018
(signature)
Provider Name: Dr. Jones Health Clinic
Office Address: _1111 Main Street, Washington, DC Office Phone: _123-456-7890__________________
*These findings may not be related to respirable crystalline silica exposure or may not be work-related, and therefore
may not be covered by the employer. These findings may necessitate follow-up and treatment by your personal
physician.
Respirable Crystalline Silica standard (§ 1910.1053 or 1926.1153)
Occupational Safety and Health Administration
20
Small Entity Compliance Guide for General Industry and Maritime
Draft Do not Quote or Cite 2/22/2017
26
SAMPLE FORM 2: WRITTEN MEDICAL OPINION FOR EMPLOYER
EMPLOYER: _Glass, Inc.___________________________________________
EMPLOYEE NAME: __Joe Smith_________________ DATE OF EXAMINATION: July 1, 2018________
TYPE OF EXAMINATION:
[x] Initial examination [ ] Periodic examination [ ] Specialist examination
[ ] Other: _______________________________________________________________________________________
USE OF RESPIRATOR:
[ ] No limitations on respirator use
[x] Recommended limitations on use of respirator: A powered air purifying respirator (PAPR) is the only type of
respirator Mr. Smith can safely wear.
Dates for recommended limitations, if applicable: Indefinitely, unless otherwise recommended by specialist
The employee has provided written authorization for disclosure of the following to the employer (if applicable):
[x] This employee should be examined by an American Board Certified Specialist in Pulmonary Disease or Occupational
Medicine
[ ] Recommended limitations on exposure to respirable crystalline silica:_______________________________________
__________________________________________________________________________________________________
Dates for exposure limitations noted above: _______________ to _______________
MM/DD/YYYY MM/DD/YYYY
NEXT PERIODIC EVALUATION: [ ] 3 years [x] Other: _1 year, July 1, 2019
Examining Provider: __Dr. Jones____________________________ Date: July 1, 2018
(signature)
Provider Name: _Dr. Jones Health Clinic Provider’s specialty: None, general practitioner
Office Address: _1111 Main Street, Washington, DC________ Office Phone: _123-456-7890_____________
[x] I attest that the results have been explained to the employee.
The following is required to be checked by the Physician or other Licensed Health Care Professional (PLHCP):
[x] I attest that this medical examination has met the requirements of the medical surveillance section of the OSHA
Respirable Crystalline Silica standard (§ 1910.1053(h) or 1926.1153(h)).
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
21
SAMPLE FORM 3: AUTHORIZATION FOR CRYSTALLINE SILICA OPINION TO EMPLOYER
This medical examination for exposure to crystalline silica could reveal a medical condition that results in
recommendations for (1) limitations on respirator use, (2) limitations on exposure to crystalline silica, or (3)
examination by a specialist in pulmonary disease or occupational medicine. Recommended limitations on
respirator use will be included in the written opinion to the employer. If you want your employer to know about
limitations on crystalline silica exposure or recommendations for a specialist examination, you will need to give
authorization for the written opinion to the employer to include one or both of those recommendations.
I hereby authorize the opinion to the employer to contain the following information, if relevant
(please check all that apply):
Recommendations for limitations on crystalline silica exposure
Recommendation for a specialist examination
OR
I do not authorize the opinion to the employer to contain anything other than recommended limitations on
respirator use.
Please read and initial:
_X_ I understand that if I do not authorize my employer to receive the recommendation for specialist
examination, the employer will not be responsible for arranging and covering costs of a specialist
examination under the OSHA standard for respirable crystalline silica.
__Joe Smith_______
Name (printed)
__Joe Smith______________________________ July 1, 2018______________________
Signature Date
X
Occupational Safety and Health Administration
22
Additional Examinations
by a Specialist
The employer must make the specialist
examination available within 30 days of
receiving the written medical opinion that
includes the PLHCPs recommendation for
a specialist examination. The specialists
must be either an American Board Certified
Specialist in Pulmonary Disease or an
American Board Certified Specialist in
Occupational Medicine.
The employer must ensure the specialist:
Receives the same information that the
employer is required to provide the PLHCP
(see above);
Explains the results of the medical
examination to the employee and provides
each employee with a written medical
report within 30 days of the examination;
and
Provides the employer a written medical
opinion within 30 days of the examination.
The specialists written medical report to
the employee must contain the following
information:
A description of the medical examination
results, including any medical condition(s)
that may make an employee more
sensitive to respirable crystalline silica
exposure and any medical conditions that
require further evaluation or treatment;
Any recommended limitations on the
employees use of respirators; and
Any recommended limitations on
respirable crystalline silica exposure.
The specialists written medical opinion
for the employer must include only the
following:
The date of the examination; and
Any recommended limitations on the
employees use of respirators.
If the employee gives written authorization,
the written opinion to the employer must
also contain any recommended limitations
on the employees exposure to respirable
crystalline silica.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
23
COMMUNICATION OF HAZARDS – PARAGRAPH (J) OF
THE STANDARD
Employers must train and inform employees
covered by the silica standard about
respirable crystalline silica hazards and the
methods the employer uses to limit their
exposures to those hazards. Employers
must cover the cost of training and must pay
employees for the time spent in training.
OSHA’s Hazard Communication Standard
Employers must also comply with OSHA’s Hazard Communication standard (HCS) (29 CFR 1910.1200). HCS
requires employers to inform employees about hazardous chemicals in the workplace, such as respirable
crystalline silica, through their written hazard communication programs. Written hazard communication
programs must describe how requirements for container labels, safety data sheets (SDSs), and employee
training will be met. As part of their hazard communication program for respirable crystalline silica,
employers must address at least these health hazards: cancer, lung effects, immune system effects, and
kidney effects.
Under the HCS, employers must:
Inform employees about the general requirements of HCS, as well as where and how they can view the
written hazard communication program, lists of hazardous chemicals, and SDSs.
Train employees on how the presence or release of hazardous chemicals in the work area is detected;
in the case of respirable crystalline silica, this could include methods the employer uses to measure
exposures, such as air sampling or objective data. Employers can train employees to recognize that an
increase in visible dust is a sign that a control may not be working properly.
Train employees on the details of the workplace-specific hazard communication program developed
by the employer, such as container labels, the workplace labeling system, SDSs (including the order in
which the information is presented), and how employees can get and use hazard information.
See
OSHA’s
HAZARD COMMUNICATION: Small Entity Compliance Guide for Employers that Use
Hazardous Chemicals [OSHA Publication # 3695]
for more information on preparing a written hazard
communication program and employer requirements for labeling, SDSs, and training.
Signs at Entrances to
Regulated Areas
The employer must post a sign at each
entrance to regulated areas. The sign must
include the following wording:
DANGER
RESPIRABLE CRYSTALLINE SILICA
MAY CAUSE CANCER
CAUSES DAMAGE TO LUNGS
WEAR RESPIRATORY PROTECTION IN THIS AREA
AUTHORIZED PERSONNEL ONLY
Training Topics
The employer must ensure that employees
trained under the silica standard can
demonstrate knowledge and understanding
of at least:
1. Health hazards associated with respirable
crystalline silica exposure. For respirable
crystalline silica, the health hazards
include: cancer, lung effects, immune
system effects, and kidney effects.
2. Specific workplace tasks that could expose
employees to respirable crystalline silica.
Occupational Safety and Health Administration
24
3. Specific measures the employer is
implementing to protect employees from
respirable crystalline silica exposure,
including engineering controls, work
practices, and respirators to be used. This
training must be specific for the workplace
and task that each employee performs. In
general industry and maritime, training
subjects would commonly include:
Signs that the controls may not be
working effectively (e.g., visible dust
emission).
Work practices needed for the controls
to function effectively (e.g., not opening
windows near local exhaust sources,
positioning the local exhaust hood
directly over the exposure source).
If employees covered by the general
industry and maritime standard operate
equipment with built-in controls that are
under their control, those employees
are required to demonstrate knowledge
and understanding of the full and proper
implementation of those controls.
4. The contents of the Respirable Crystalline
Silica standard. This would involve a
description of the standards requirements.
5. The purpose and a description of the
medical surveillance program required
under the standard. Topics that employers
could communicate to their employees as
part of this training include:
That employers must offer medical
examinations to employees who meet
the exposure trigger for 30 or more
days a year;
That employers must offer medical
examinations at no cost to the
employee, including additional silica-
related tests or specialist examinations
recommended by the PLHCP;
The types of tests included in the
medical examinations;
Symptoms associated with respirable
crystalline silica-related diseases;
Information that must be included
in the written medical report for the
employee versus the written medical
opinion for the employer;
Information that must not be included
in written medical opinion to the
employer without written authorization
from the employee (recommendations
for limitations on exposures to silica
and for specialist referrals);
The importance of keeping a copy of
the written medical opinion to the
employer as proof of a current medical
examination to avoid unnecessary
testing; and
That employers cannot retaliate or
discriminate against employees for
participating in medical surveillance.
The employer is not required to provide
all required training if an employee is
already able to demonstrate knowledge and
understanding of training topics such as health
hazards, the contents of the silica standard, or
medical surveillance requirements. However,
some site-specific or employer-specific
training is always necessary, such as training
on specific tasks that could result in exposures
in that workplace and specific controls or work
practices that the employer is using.
When Employees Must be Trained
Employees must be trained at the time they
are assigned to a position involving exposure
to respirable crystalline silica.
Additional training must be provided as often
as necessary to ensure that employees know
and understand respirable crystalline silica
hazards and the protections available in their
workplace. Examples of when additional
training would be required include:
When the employer asks an employee to
perform a task that is new to that employee;
When the employer introduces new
protections;
When an employee is working in a manner
that suggests he or she has forgotten
what was learned in training.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
25
Training Methods
The silica standard does not require the
employer to use any particular method
for training employees. Employers could
use hands-on training, videotapes, slide
presentations, classroom instruction,
informal discussions during safety meetings,
written materials, or any combination of
these methods to train employees.
In order for employees to demonstrate
knowledge and understanding of the training
subjects, training must be done in a manner
and language that employees understand.
This may mean, for example, providing
materials, instruction, or assistance in Spanish
rather than English for Spanish-speaking
employees who do not understand English,
and using methods other than printed reading
materials if the employee is not able to read.
To ensure that employees understand the
material presented during training, it is
critical that trainees have the opportunity
to ask questions and receive answers if
they do not fully understand the material
that is presented to them. When videotape
presentations or computer-based programs
are used, this requirement may be met by
having a qualified trainer available to address
questions after the presentation, or providing
a telephone hotline so that trainees will have
direct access to a qualified trainer.
Employers can determine if employees know
and understand the training topics through
discussion of the required training subjects,
written tests, or oral quizzes.
Making a Copy of the
Standard Available
Employers must make a copy of the
Respirable Crystalline Silica standard
available at no cost to each employee
covered by the standard. This could simply
involve allowing employees to view a printed
or electronic copy in a reasonable location.
RECORDKEEPING – PARAGRAPH (K) OF THE STANDARD
Records can demonstrate employer
compliance with the standard, and can assist
in diagnosing and identifying workplace-
related illnesses. Therefore, employers
are required to make and keep accurate
records of air monitoring data and objective
data used to assess employee exposures
to respirable crystalline silica under the
standard, as well as records of medical
surveillance provided under the standard.
Air Monitoring Data
Employers must make and keep an accurate
record of all air monitoring performed to comply
with the standard. The record must indicate:
The date of the measurement for each
sample taken;
The task monitored;
Sampling and analytical methods used;
The number, duration, and results of
samples taken;
The identity of the laboratory that
performed the analysis;
The type of personal protective equipment
used (e.g., type of respirators worn); and
The name, social security number, and job
classification of all employees represented
by the monitoring, indicating which
employees were actually monitored.
Objective Data
When an employer relies on objective data
to comply with the silica standard, the
employer must make and keep an accurate
record of the objective data. The record
must include at least:
The crystalline silica-containing material
in question;
The source of the objective data;
The testing protocol and results of testing;
A description of the process, task, or activity
on which the objective data were based; and
Any other data relevant to the process,
task, activity, material, or exposures on
which the objective data are based.
Occupational Safety and Health Administration
26
Medical Surveillance
The employer must make and keep an
accurate record for each employee provided
medical surveillance under the standard.
The record must include the following
information about the employee:
Name and social security number;
A copy of the PLHCPs’ and specialists’
written opinions; and
A copy of the information that the employer
is required to provide to the PLHCPs
and specialists (i.e., a description of the
employees former, current, and anticipated
duties as they relate to crystalline silica
exposure; a description of the employee’s
former, current, and anticipated respirable
crystalline silica exposure levels; a
description of the personal protective
equipment used by the employee; and
information from previous employment-
related medical examinations that is
currently within the control of the employer).
Keeping and Making Medical
Records Available
Exposure and medical records must be
kept and made available to employees, their
representatives, and OSHA in accordance
with OSHAs access to employee exposure
and medical records regulation.
OSHA’s Access to Employee Exposure and Medical Records Regulation
A separate OSHA regulation (29 CFR 1910.1020, Access to Employee Exposure and Medical Records)
addresses requirements for maintaining exposure and medical records. In general, exposure records (including
air monitoring and objective data) must be kept for at least 30 years, and medical records must be kept for at
least the duration of employment plus 30 years. It is necessary to keep these records for extended periods
because silica-related diseases such as cancer often cannot be detected until several decades after exposure.
However, if an employee works for an employer for less than one year, the employer does not have to keep the
medical records after employment ends, as long as the employer gives those records to the employee.
DATES – PARAGRAPH (L) OF THE STANDARD
General industry and maritime employers must
comply with all requirements of the standard
by June 23, 2018, except for phase-in dates
for medical surveillance and for engineering
controls in the oil and gas industry.
The obligation for employers to offer
medical surveillance begins on June 23,
2018 for employees who will be exposed
above the PEL of 50 μg/m
3
for 30 or more
days per year and on June 23, 2020 for
employees who will be exposed at or
above the action level of 25 μg/m
3
for
30 or more days per year. This schedule
initiates medical surveillance efforts for
those employees who are at greatest risk
and provides most employers time to fully
evaluate installed engineering controls
and determine which employees meet the
action level trigger for medical surveillance.
The obligation for engineering controls for
hydraulic fracturing operations in the oil
and gas industry begins on June 23, 2021.
In the period between June 23, 2018 and
June 23, 2021, employers must comply
with all other requirements of the standard
for hydraulic fracturing operations,
including requirements for respiratory
protection to protect employees exposed
to respirable crystalline silica at levels that
exceed the PEL of 50 μg/m
3
.
Prior to June 23, 2018, the previous PEL (a
formula that is approximately equivalent to
100 μg/m
3
of respirable crystalline silica as
an 8-hour TWA) remains in effect for general
industry employers.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
27
APPENDIX I: OSHA RESPIRABLE CRYSTALLINE SILICA
STANDARD FOR GENERAL INDUSTRY AND MARITIME
§1910.1053 Respirable
crystalline silica
(a) Scope and application. (1) This section
applies to all occupational exposures to
respirable crystalline silica, except:
(i) Construction work as defined in 29 CFR
1910.12(b) (occupational exposures to
respirable crystalline silica in construction
work are covered under 29 CFR 1926.1153);
(ii) Agricultural operations covered under 29
CFR part 1928; and
(iii) Exposures that result from the processing
of sorptive clays.
(2) This section does not apply where the
employer has objective data demonstrating
that employee exposure to respirable
crystalline silica will remain below 25
micrograms per cubic meter of air (25 μg/m
3
)
as an 8-hour time-weighted average (TWA)
under any foreseeable conditions.
(3) This section does not apply if the
employer complies with 29 CFR 1926.1153
and:
(i) The task performed is indistinguishable
from a construction task listed on Table 1 in
paragraph (c) of 29 CFR 1926.1153; and
(ii) The task will not be performed regularly in
the same environment and conditions.
(b) Definitions. For the purposes of this
section the following definitions apply:
Action level means a concentration of
airborne respirable crystalline silica of 25 μg/
m
3
, calculated as an 8-hour TWA.
Assistant Secretary means the Assistant
Secretary of Labor for Occupational Safety
and Health, U.S. Department of Labor, or
designee.
Director means the Director of the National
Institute for Occupational Safety and Health
(NIOSH), U.S. Department of Health and
Human Services, or designee.
Employee exposure means the exposure
to airborne respirable crystalline silica that
would occur if the employee were not using a
respirator.
High-efficiency particulate air [HEPA] filter
means a filter that is at least 99.97 percent
efficient in removing mono-dispersed
particles of 0.3 micrometers in diameter.
Objective data means information, such
as air monitoring data from industry-
wide surveys or calculations based on the
composition of a substance, demonstrating
employee exposure to respirable crystalline
silica associated with a particular product
or material or a specific process, task, or
activity. The data must reflect workplace
conditions closely resembling or with a
higher exposure potential than the processes,
types of material, control methods, work
practices, and environmental conditions in
the employer’s current operations.
Physician or other licensed health care
professional [PLHCP] means an individual
whose legally permitted scope of practice (i.e.,
license, registration, or certification) allows
him or her to independently provide or be
delegated the responsibility to provide some
or all of the particular health care services
required by paragraph (i) of this section.
Regulated area means an area, demarcated
by the employer, where an employees
exposure to airborne concentrations of
respirable crystalline silica exceeds, or can
reasonably be expected to exceed, the PEL.
Respirable crystalline silica means quartz,
cristobalite, and/or tridymite contained in
Occupational Safety and Health Administration
28
airborne particles that are determined to be
respirable by a sampling device designed
to meet the characteristics for respirable-
particle-size-selective samplers specified
in the International Organization for
Standardization (ISO) 7708:1995: Air Quality –
Particle Size Fraction Definitions for Health-
Related Sampling.
Specialist means an American Board
Certified Specialist in Pulmonary Disease
or an American Board Certified Specialist in
Occupational Medicine.
This section means this respirable crystalline
silica standard, 29 CFR 1910.1053.
(c) Permissible exposure limit (PEL). The
employer shall ensure that no employee
is exposed to an airborne concentration
of respirable crystalline silica in excess of
50 μg/ m
3
, calculated as an 8-hour TWA.
(d) Exposure assessment(1) General.
The employer shall assess the exposure of
each employee who is or may reasonably
be expected to be exposed to respirable
crystalline silica at or above the action level in
accordance with either the performance option
in paragraph (d)(2) or the scheduled monitoring
option in paragraph (d)(3) of this section.
(2) Performance option. The employer shall
assess the 8-hour TWA exposure for each
employee on the basis of any combination
of air monitoring data or objective data
sufficient to accurately characterize employee
exposures to respirable crystalline silica.
(3) Scheduled monitoring option. (i) The
employer shall perform initial monitoring
to assess the 8-hour TWA exposure for
each employee on the basis of one or more
personal breathing zone air samples that
reflect the exposures of employees on each
shift, for each job classification, in each work
area. Where several employees perform
the same tasks on the same shift and in the
same work area, the employer may sample
a representative fraction of these employees
in order to meet this requirement. In
representative sampling, the employer shall
sample the employee(s) who are expected
to have the highest exposure to respirable
crystalline silica.
(ii) If initial monitoring indicates that employee
exposures are below the action level, the
employer may discontinue monitoring for
those employees whose exposures are
represented by such monitoring.
(iii) Where the most recent exposure
monitoring indicates that employee
exposures are at or above the action level
but at or below the PEL, the employer shall
repeat such monitoring within six months of
the most recent monitoring.
(iv) Where the most recent exposure
monitoring indicates that employee
exposures are above the PEL, the employer
shall repeat such monitoring within three
months of the most recent monitoring.
(v) Where the most recent (non-initial)
exposure monitoring indicates that employee
exposures are below the action level, the
employer shall repeat such monitoring within
six months of the most recent monitoring
until two consecutive measurements, taken
7 or more days apart, are below the action
level, at which time the employer may
discontinue monitoring for those employees
whose exposures are represented by such
monitoring, except as otherwise provided in
paragraph (d)(4) of this section.
(4) Reassessment of exposures. The
employer shall reassess exposures whenever
a change in the production, process, control
equipment, personnel, or work practices may
reasonably be expected to result in new or
additional exposures at or above the action
level, or when the employer has any reason
to believe that new or additional exposures at
or above the action level have occurred.
(5) Methods of sample analysis. The employer
shall ensure that all samples taken to satisfy
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
29
the monitoring requirements of paragraph (d)
of this section are evaluated by a laboratory
that analyzes air samples for respirable
crystalline silica in accordance with the
procedures in Appendix A to this section.
(6) Employee notification of assessment
results. (i) Within 15 working days after
completing an exposure assessment in
accordance with paragraph (d) of this section,
the employer shall individually notify each
affected employee in writing of the results
of that assessment or post the results in an
appropriate location accessible to all affected
employees.
(ii) Whenever an exposure assessment
indicates that employee exposure is above
the PEL, the employer shall describe in the
written notification the corrective action
being taken to reduce employee exposure to
or below the PEL.
(7) Observation of monitoring. (i) Where air
monitoring is performed to comply with the
requirements of this section, the employer
shall provide affected employees or their
designated representatives an opportunity
to observe any monitoring of employee
exposure to respirable crystalline silica.
(ii) When observation of monitoring requires
entry into an area where the use of protective
clothing or equipment is required for any
workplace hazard, the employer shall provide
the observer with protective clothing and
equipment at no cost and shall ensure
that the observer uses such clothing and
equipment.
(e) Regulated areas(1) Establishment. The
employer shall establish a regulated area
wherever an employee’s exposure to airborne
concentrations of respirable crystalline silica
is, or can reasonably be expected to be, in
excess of the PEL.
(2) Demarcation. (i) The employer shall
demarcate regulated areas from the rest of
the workplace in a manner that minimizes the
number of employees exposed to respirable
crystalline silica within the regulated area.
(ii) The employer shall post signs at all entrances
to regulated areas that bear the legend specified
in paragraph (j)(2) of this section.
(3) Access. The employer shall limit access to
regulated areas to:
(A) Persons authorized by the employer and
required by work duties to be present in the
regulated area;
(B) Any person entering such an area as a
designated representative of employees for
the purpose of exercising the right to observe
monitoring procedures under paragraph (d)
of this section; and
(C) Any person authorized by the Occupational
Safety and Health Act or regulations issued
under it to be in a regulated area.
(4) Provision of respirators. The employer shall
provide each employee and the employee’s
designated representative entering a
regulated area with an appropriate respirator
in accordance with paragraph (g) of this
section and shall require each employee and
the employee’s designated representative to
use the respirator while in a regulated area.
(f) Methods of compliance(1) Engineering
and work practice controls. The employer
shall use engineering and work practice
controls to reduce and maintain employee
exposure to respirable crystalline silica to
or below the PEL, unless the employer can
demonstrate that such controls are not
feasible. Wherever such feasible engineering
and work practice controls are not sufficient
to reduce employee exposure to or below
the PEL, the employer shall nonetheless use
them to reduce employee exposure to the
lowest feasible level and shall supplement
them with the use of respiratory protection
that complies with the requirements of
paragraph (g) of this section.
Occupational Safety and Health Administration
30
(2) Written exposure control plan. (i) The
employer shall establish and implement a
written exposure control plan that contains at
least the following elements:
(A) A description of the tasks in the
workplace that involve exposure to
respirable crystalline silica;
(B) A description of the engineering controls,
work practices, and respiratory protection
used to limit employee exposure to respirable
crystalline silica for each task; and
(C) A description of the housekeeping
measures used to limit employee exposure to
respirable crystalline silica.
(ii) The employer shall review and evaluate
the effectiveness of the written exposure
control plan at least annually and update it
as necessary.
(iii) The employer shall make the written
exposure control plan readily available for
examination and copying, upon request, to
each employee covered by this section, their
designated representatives, the Assistant
Secretary and the Director.
(3) Abrasive blasting. In addition to the
requirements of paragraph (f)(1) of this
section, the employer shall comply with other
OSHA standards, when applicable, such as
29 CFR 1910.94 (Ventilation), 29 CFR 1915.34
(Mechanical paint removers), and 29 CFR 1915
Subpart I (Personal Protective Equipment),
where abrasive blasting is conducted using
crystalline silica-containing blasting agents,
or where abrasive blasting is conducted on
substrates that contain crystalline silica.
(g) Respiratory protection(1) General.
Where respiratory protection is required
by this section, the employer must provide
each employee an appropriate respirator
that complies with the requirements of this
paragraph and 29 CFR 1910.134. Respiratory
protection is required:
(i) Where exposures exceed the PEL during
periods necessary to install or implement
feasible engineering and work practice controls;
(ii) Where exposures exceed the PEL during
tasks, such as certain maintenance and
repair tasks, for which engineering and work
practice controls are not feasible;
(iii) During tasks for which an employer has
implemented all feasible engineering and
work practice controls and such controls
are not sufficient to reduce exposures to or
below the PEL; and
(iv) During periods when the employee is in a
regulated area.
(2) Respiratory protection program. Where
respirator use is required by this section, the
employer shall institute a respiratory protection
program in accordance with 29 CFR 1910.134.
(h) Housekeeping. (1) The employer shall
not allow dry sweeping or dry brushing
where such activity could contribute to
employee exposure to respirable crystalline
silica unless wet sweeping, HEPA-filtered
vacuuming or other methods that minimize
the likelihood of exposure are not feasible.
(2) The employer shall not allow compressed
air to be used to clean clothing or surfaces
where such activity could contribute to
employee exposure to respirable crystalline
silica unless:
(i) The compressed air is used in conjunction
with a ventilation system that effectively
captures the dust cloud created by the
compressed air; or
(ii) No alternative method is feasible.
(i) Medical surveillance(1) General. (i) The
employer shall make medical surveillance
available at no cost to the employee, and
at a reasonable time and place, for each
employee who will be occupationally exposed
to respirable crystalline silica at or above the
action level for 30 or more days per year.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
31
(ii) The employer shall ensure that all medical
examinations and procedures required by
this section are performed by a PLHCP as
defined in paragraph (b) of this section.
(2) Initial examination. The employer shall
make available an initial (baseline) medical
examination within 30 days after initial
assignment, unless the employee has
received a medical examination that meets
the requirements of this section within the last
three years. The examination shall consist of:
(i) A medical and work history, with emphasis
on: past, present, and anticipated exposure
to respirable crystalline silica, dust, and other
agents affecting the respiratory system; any
history of respiratory system dysfunction,
including signs and symptoms of respiratory
disease (e.g., shortness of breath, cough,
wheezing); history of tuberculosis; and
smoking status and history;
(ii) A physical examination with special
emphasis on the respiratory system;
(iii) A chest X-ray (a single posteroanterior
radiographic projection or radiograph of the
chest at full inspiration recorded on either
film (no less than 14 x 17 inches and no more
than 16 x 17 inches) or digital radiography
systems), interpreted and classified
according to the International Labour
Office (ILO) International Classification
of Radiographs of Pneumoconioses by a
NIOSH-certified B Reader;
(iv) A pulmonary function test to include
forced vital capacity (FVC) and forced
expiratory volume in one second (FEV1) and
FEV1/FVC ratio, administered by a spirometry
technician with a current certificate from a
NIOSH-approved spirometry course;
(v) Testing for latent tuberculosis infection; and
(vi) Any other tests deemed appropriate by
the PLHCP.
(3) Periodic examinations. The employer shall
make available medical examinations that
include the procedures described in paragraph
(i)(2) of this section (except paragraph (i)(2)(v))
at least every three years, or more frequently
if recommended by the PLHCP.
(4) Information provided to the PLHCP. The
employer shall ensure that the examining
PLHCP has a copy of this standard, and
shall provide the PLHCP with the following
information:
(i) A description of the employee’s former,
current, and anticipated duties as they relate
to the employee’s occupational exposure to
respirable crystalline silica;
(ii) The employee’s former, current, and
anticipated levels of occupational exposure to
respirable crystalline silica;
(iii) A description of any personal protective
equipment used or to be used by the
employee, including when and for how
long the employee has used or will use that
equipment; and
(iv) Information from records of employment-
related medical examinations previously
provided to the employee and currently
within the control of the employer.
(5) PLHCPs written medical report for the
employee. The employer shall ensure that the
PLHCP explains to the employee the results
of the medical examination and provides
each employee with a written medical report
within 30 days of each medical examination
performed. The written report shall contain:
(i) A statement indicating the results of the
medical examination, including any medical
condition(s) that would place the employee
at increased risk of material impairment to
health from exposure to respirable crystalline
silica and any medical conditions that require
further evaluation or treatment;
(ii) Any recommended limitations on the
employees use of respirators;
Occupational Safety and Health Administration
32
(iii) Any recommended limitations on the
employees exposure to respirable crystalline
silica; and
(iv) A statement that the employee should
be examined by a specialist (pursuant to
paragraph (i)(7) of this section) if the chest
X-ray provided in accordance with this
section is classified as 1/0 or higher by
the B Reader, or if referral to a specialist is
otherwise deemed appropriate by the PLHCP.
(6) PLHCPs written medical opinion for the
employer. (i) The employer shall obtain a
written medical opinion from the PLHCP within
30 days of the medical examination. The
written opinion shall contain only the following:
(A) The date of the examination;
(B) A statement that the examination has met
the requirements of this section; and
(C) Any recommended limitations on the
employees use of respirators.
(ii) If the employee provides written
authorization, the written opinion shall also
contain either or both of the following:
(A) Any recommended limitations on
the employee’s exposure to respirable
crystalline silica;
(B) A statement that the employee should
be examined by a specialist (pursuant to
paragraph (i)(7) of this section) if the chest
X-ray provided in accordance with this
section is classified as 1/0 or higher by
the B Reader, or if referral to a specialist is
otherwise deemed appropriate by the PLHCP.
(iii) The employer shall ensure that each
employee receives a copy of the written
medical opinion described in paragraph (i)
(6)(i) and (ii) of this section within 30 days of
each medical examination performed.
(7) Additional examinations. (i) If the PLHCPs
written medical opinion indicates that an
employee should be examined by a specialist,
the employer shall make available a medical
examination by a specialist within 30 days
after receiving the PLHCPs written opinion.
(ii) The employer shall ensure that the
examining specialist is provided with all of
the information that the employer is obligated
to provide to the PLHCP in accordance with
paragraph (i)(4) of this section.
(iii) The employer shall ensure that the
specialist explains to the employee the
results of the medical examination and
provides each employee with a written
medical report within 30 days of the
examination. The written report shall meet
the requirements of paragraph (i)(5) (except
paragraph (i)(5)(iv)) of this section.
(iv) The employer shall obtain a written
opinion from the specialist within 30 days of
the medical examination. The written opinion
shall meet the requirements of paragraph (i)
(6) (except paragraph (i)(6)(i)(B) and (i)(6)(ii)(B))
of this section.
(j) Communication of respirable crystalline
silica hazards to employees—(1) Hazard
communication. The employer shall include
respirable crystalline silica in the program
established to comply with the hazard
communication standard (HCS) (29 CFR
1910.1200). The employer shall ensure that
each employee has access to labels on
containers of crystalline silica and safety data
sheets, and is trained in accordance with the
provisions of HCS and paragraph (j)(3) of this
section. The employer shall ensure that at
least the following hazards are addressed:
Cancer, lung effects, immune system effects,
and kidney effects.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
33
(2) Signs. The employer shall post signs at
all entrances to regulated areas that bear the
following legend:
DANGER
RESPIRABLE CRYSTALLINE SILICA
MAY CAUSE CANCER
CAUSES DAMAGE TO LUNGS
WEAR RESPIRATORY PROTECTION IN THIS AREA
AUTHORIZED PERSONNEL ONLY
(3) Employee information and training. (i) The
employer shall ensure that each employee
covered by this section can demonstrate
knowledge and understanding of at least the
following:
(A) The health hazards associated with
exposure to respirable crystalline silica;
(B) Specific tasks in the workplace that could
result in exposure to respirable crystalline
silica;
(C) Specific measures the employer has
implemented to protect employees from
exposure to respirable crystalline silica,
including engineering controls, work
practices, and respirators to be used;
(D) The contents of this section; and
(E) The purpose and a description of the
medical surveillance program required by
paragraph (i) of this section.
(ii) The employer shall make a copy of this
section readily available without cost to each
employee covered by this section.
(k) Recordkeeping(1) Air monitoring
data. (i) The employer shall make and
maintain an accurate record of all exposure
measurements taken to assess employee
exposure to respirable crystalline silica, as
prescribed in paragraph (d) of this section.
(ii) This record shall include at least the
following information:
(A) The date of measurement for each sample
taken;
(B) The task monitored;
(C) Sampling and analytical methods used;
(D) Number, duration, and results of samples
taken;
(E) Identity of the laboratory that performed
the analysis;
(F) Type of personal protective equipment,
such as respirators, worn by the employees
monitored; and
(G) Name, social security number, and job
classification of all employees represented by
the monitoring, indicating which employees
were actually monitored.
(iii) The employer shall ensure that exposure
records are maintained and made available in
accordance with 29 CFR 1910.1020.
(2) Objective data. (i) The employer shall
make and maintain an accurate record of all
objective data relied upon to comply with the
requirements of this section.
(ii) This record shall include at least the
following information:
(A) The crystalline silica-containing material
in question;
(B) The source of the objective data;
(C) The testing protocol and results of testing;
(D) A description of the process, task, or
activity on which the objective data were
based; and
(E) Other data relevant to the process, task,
activity, material, or exposures on which the
objective data were based.
(iii) The employer shall ensure that objective
data are maintained and made available in
accordance with 29 CFR 1910.1020.
Occupational Safety and Health Administration
34
(3) Medical surveillance. (i) The employer shall
make and maintain an accurate record for each
employee covered by medical surveillance
under paragraph (i) of this section.
(ii) The record shall include the following
information about the employee:
(A) Name and social security number;
(B) A copy of the PLHCPs’ and specialists’
written medical opinions; and
(C) A copy of the information provided to the
PLHCPs and specialists.
(iii) The employer shall ensure that medical
records are maintained and made available in
accordance with 29 CFR 1910.1020.
(l) Dates. (1) This section is effective June 23,
2016.
(2) Except as provided for in paragraphs (l)(3)
and (4) of this section, all obligations of this
section commence June 23, 2018.
(3) For hydraulic fracturing operations in the
oil and gas industry:
(i) All obligations of this section, except
obligations for medical surveillance in
paragraph (i)(1)(i) and engineering controls
in paragraph (f)(1) of this section, commence
June 23, 2018;
(ii) Obligations for engineering controls in
paragraph (f)(1) of this section commence
June 23, 2021; and
(iii) Obligations for medical surveillance in
paragraph (i)(1)(i) commence in accordance
with paragraph (l)(4) of this section.
(4) The medical surveillance obligations
in paragraph (i)(1)(i) commence on June
23, 2018, for employees who will be
occupationally exposed to respirable
crystalline silica above the PEL for 30 or more
days per year. Those obligations commence
June 23, 2020, for employees who will
be occupationally exposed to respirable
crystalline silica at or above the action level
for 30 or more days per year.
Appendix A to § 1910.1053 –
Methods of Sample Analysis.
This appendix specifies the procedures for
analyzing air samples for respirable crystalline
silica, as well as the quality control procedures
that employers must ensure that laboratories
use when performing an analysis required
under 29 CFR 1926.1153 (d)(2)(v). Employers
must ensure that such a laboratory:
1. Evaluates all samples using the procedures
specified in one of the following analytical
methods: OSHA ID-142; NMAM 7500; NMAM
7602; NMAM 7603; MSHA P-2; or MSHA P-7;
2. Is accredited to ANS/ISO/IEC Standard
17025:2005 with respect to crystalline silica
analyses by a body that is compliant with ISO/
IEC Standard 17011:2004 for implementation
of quality assessment programs;
3. Uses the most current National Institute
of Standards and Technology (NIST) or NIST
traceable standards for instrument calibration
or instrument calibration verification;
4. Implements an internal quality control (QC)
program that evaluates analytical uncertainty
and provides employers with estimates of
sampling and analytical error;
5. Characterizes the sample material by
identifying polymorphs of respirable
crystalline silica present, identifies the
presence of any interfering compounds that
might affect the analysis, and makes any
corrections necessary in order to obtain
accurate sample analysis; and
6. Analyzes quantitatively for crystalline
silica only after confirming that the sample
matrix is free of uncorrectable analytical
interferences, corrects for analytical
interferences, and uses a method that meets
the following performance specifications:
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
35
6.1 Each day that samples are analyzed,
performs instrument calibration checks
with standards that bracket the sample
concentrations;
6.2 Uses five or more calibration standard
levels to prepare calibration curves and
ensures that standards are distributed
through the calibration range in a manner
that accurately reflects the underlying
calibration curve; and
6.3 Optimizes methods and instruments to
obtain a quantitative limit of detection that
represents a value no higher than 25 percent
of the PEL based on sample air volume.
Appendix B to § 1910.1053 –
Medical Surveillance Guidelines.
Introduction
The purpose of this Appendix is to provide
medical information and recommendations
to aid physicians and other licensed health
care professionals (PLHCPs) regarding
compliance with the medical surveillance
provisions of the respirable crystalline silica
standard (29 CFR 1926.1153). Appendix B is
for informational and guidance purposes
only and none of the statements in Appendix
B should be construed as imposing a
mandatory requirement on employers that is
not otherwise imposed by the standard.
Medical screening and surveillance allow for
early identification of exposure-related health
effects in individual employee and groups
of employees, so that actions can be taken
to both avoid further exposure and prevent
or address adverse health outcomes. Silica-
related diseases can be fatal, encompass a
variety of target organs, and may have public
health consequences when considering the
increased risk of a latent tuberculosis (TB)
infection becoming active. Thus, medical
surveillance of silica-exposed employees
requires that PLHCPs have a thorough
knowledge of silica-related health effects.
This Appendix is divided into seven
sections. Section 1 reviews silica-related
diseases, medical responses, and public
health responses. Section 2 outlines the
components of the medical surveillance
program for employees exposed to
silica. Section 3 describes the roles and
responsibilities of the PLHCP implementing
the program and of other medical specialists
and public health professionals. Section 4
provides a discussion of considerations,
including confidentiality. Section 5 provides
a list of additional resources and Section 6
lists references. Section 7 provides sample
forms for the written medical report for the
employee, the written medical opinion for the
employer and the written authorization.
1. Recognition of Silica-related Diseases.
1.1. Overview. The term “silica” refers
specifically to the compound silicon dioxide
(SiO2). Silica is a major component of
sand, rock, and mineral ores. Exposure to
fine (respirable size) particles of crystalline
forms of silica is associated with adverse
health effects, such as silicosis, lung
cancer, chronic obstructive pulmonary
disease (COPD), and activation of latent TB
infections. Exposure to respirable crystalline
silica can occur in industry settings such
as foundries, abrasive blasting operations,
paint manufacturing, glass and concrete
product manufacturing, brick making, china
and pottery manufacturing, manufacturing
of plumbing fixtures, and many construction
activities including highway repair, masonry,
concrete work, rock drilling, and tuck-pointing.
New uses of silica continue to emerge. These
include countertop manufacturing, finishing,
and installation (Kramer et al. 2012; OSHA
2015) and hydraulic fracturing in the oil and
gas industry (OSHA 2012).
Silicosis is an irreversible, often disabling,
and sometimes fatal fibrotic lung disease.
Progression of silicosis can occur despite
removal from further exposure. Diagnosis of
silicosis requires a history of exposure to silica
Occupational Safety and Health Administration
36
and radiologic findings characteristic of silica
exposure. Three different presentations of
silicosis (chronic, accelerated, and acute) have
been defined. Accelerated and acute silicosis
are much less common than chronic silicosis.
However, it is critical to recognize all cases of
accelerated and acute silicosis because these
are life-threatening illnesses and because
they are caused by substantial overexposures
to respirable crystalline silica. Although any
case of silicosis indicates a breakdown in
prevention, a case of acute or accelerated
silicosis implies current high exposure and a
very marked breakdown in prevention.
In addition to silicosis, employees exposed to
respirable crystalline silica, especially those
with accelerated or acute silicosis, are at
increased risks of contracting active TB and
other infections (ATS 1997; Rees and Murray
2007). Exposure to respirable crystalline
silica also increases an employees risk of
developing lung cancer, and the higher the
cumulative exposure, the higher the risk
(Steenland et al. 2001; Steenland and Ward
2014). Symptoms for these diseases and
other respirable crystalline silica-related
diseases are discussed below.
1.2. Chronic Silicosis. Chronic silicosis is
the most common presentation of silicosis
and usually occurs after at least 10 years of
exposure to respirable crystalline silica. The
clinical presentation of chronic silicosis is:
1.2.1. Symptoms - shortness of breath
and cough, although employees may not
notice any symptoms early in the disease.
Constitutional symptoms, such as fever, loss
of appetite and fatigue, may indicate other
diseases associated with silica exposure,
such as TB infection or lung cancer.
Employees with these symptoms should
immediately receive further evaluation and
treatment.
1.2.2. Physical Examination - may be normal
or disclose dry rales or rhonchi on lung
auscultation.
1.2.3. Spirometry - may be normal or may
show only a mild restrictive or obstructive
pattern.
1.2.4. Chest X-ray - classic findings are small,
rounded opacities in the upper lung fields
bilaterally. However, small irregular opacities
and opacities in other lung areas can also
occur. Rarely, “eggshell calcifications” in the
hilar and mediastinal lymph nodes are seen.
1.2.5. Clinical Course - chronic silicosis in most
cases is a slowly progressive disease. Under
the respirable crystalline silica standard, the
PLHCP is to recommend that employees
with a 1/0 category X-ray be referred to
an American Board Certified Specialist in
Pulmonary Disease or Occupational Medicine.
The PLHCP and/or Specialist should counsel
employees regarding work practices and
personal habits that could affect employees’
respiratory health.
1.3. Accelerated Silicosis. Accelerated silicosis
generally occurs within 5-10 years of exposure
and results from high levels of exposure
to respirable crystalline silica. The clinical
presentation of accelerated silicosis is:
1.3.1. Symptoms - shortness of breath, cough,
and sometimes sputum production. Employees
with exposure to respirable crystalline silica,
and especially those with accelerated silicosis,
are at high risk for activation of TB infections,
atypical mycobacterial infections, and fungal
superinfections. Constitutional symptoms, such
as fever, weight loss, hemoptysis (coughing
up blood), and fatigue may herald one of these
infections or the onset of lung cancer.
1.3.2. Physical Examination - rales, rhonchi,
or other abnormal lung findings in relation to
illnesses present. Clubbing of the digits, signs
of heart failure, and cor pulmonale may be
present in severe lung disease.
1.3.3. Spirometry - restrictive or mixed
restrictive/obstructive pattern.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
37
1.3.4. Chest X-ray - small rounded and/
or irregular opacities bilaterally. Large
opacities and lung abscesses may indicate
infections, lung cancer, or progression
to complicated silicosis, also termed
progressive massive fibrosis.
1.3.5. Clinical Course - accelerated silicosis
has a rapid, severe course. Under the
respirable crystalline silica standard, the
PLHCP can recommend referral to a Board
Certified Specialist in either Pulmonary
Disease or Occupational Medicine, as
deemed appropriate, and referral to a
Specialist is recommended whenever the
diagnosis of accelerated silicosis is being
considered.
1.4. Acute Silicosis. Acute silicosis is a rare
disease caused by inhalation of extremely
high levels of respirable crystalline silica
particles. The pathology is similar to alveolar
proteinosis with lipoproteinaceous material
accumulating in the alveoli. Acute silicosis
develops rapidly, often, within a few months
to less than 2 years of exposure, and is
almost always fatal. The clinical presentation
of acute silicosis is as follows:
1.4.1. Symptoms - sudden, progressive, and
severe shortness of breath. Constitutional
symptoms are frequently present and
include fever, weight loss, fatigue, productive
cough, hemoptysis (coughing up blood), and
pleuritic chest pain.
1.4.2. Physical Examination - dyspnea at rest,
cyanosis, decreased breath sounds, inspiratory
rales, clubbing of the digits, and fever.
1.4.3. Spirometry - restrictive or mixed
restrictive/obstructive pattern.
1.4.4. Chest X-ray - diffuse haziness of the
lungs bilaterally early in the disease. As
the disease progresses, the “ground glass”
appearance of interstitial fibrosis will appear.
1.4.5. Clinical Course - employees with acute
silicosis are at especially high risk of TB
activation, nontuberculous mycobacterial
infections, and fungal superinfections. Acute
silicosis is immediately life-threatening. The
employee should be urgently referred to
a Board Certified Specialist in Pulmonary
Disease or Occupational Medicine for
evaluation and treatment. Although any
case of silicosis indicates a breakdown in
prevention, a case of acute or accelerated
silicosis implies a profoundly high level
of silica exposure and may mean that
other employees are currently exposed to
dangerous levels of silica.
1.5. COPD. COPD, including chronic bronchitis
and emphysema, has been documented in
silica-exposed employees, including those who
do not develop silicosis. Periodic spirometry
tests are performed to evaluate each employee
for progressive changes consistent with
the development of COPD. In addition to
evaluating spirometry results of individual
employees over time, PLHCPs may want to
be aware of general trends in spirometry
results for groups of employees from the same
workplace to identify possible problems that
might exist at that workplace. (See Section
2 of this Appendix on Medical Surveillance
for further discussion.) Heart disease may
develop secondary to lung diseases such as
COPD. A recent study by Liu et al. 2014 noted a
significant exposure-response trend between
cumulative silica exposure and heart disease
deaths, primarily due to pulmonary heart
disease, such as cor pulmonale.
1.6. Renal and Immune System. Silica
exposure has been associated with
several types of kidney disease, including
glomerulonephritis, nephrotic syndrome, and
end stage renal disease requiring dialysis.
Silica exposure has also been associated
with other autoimmune conditions, including
progressive systemic sclerosis, systemic
Occupational Safety and Health Administration
38
lupus erythematosus, and rheumatoid
arthritis. Studies note an association between
employees with silicosis and serologic
markers for autoimmune diseases, including
antinuclear antibodies, rheumatoid factor,
and immune complexes (Jalloul and Banks
2007; Shtraichman et al. 2015).
1.7. TB and Other Infections. Silica-exposed
employees with latent TB are 3 to 30 times
more likely to develop active pulmonary
TB infection (ATS 1997; Rees and Murray
2007). Although respirable crystalline silica
exposure does not cause TB infection,
individuals with latent TB infection are
at increased risk for activation of disease
if they have higher levels of respirable
crystalline silica exposure, greater profusion
of radiographic abnormalities, or a diagnosis
of silicosis. Demographic characteristics,
such as immigration from some countries,
are associated with increased rates of latent
TB infection. PLHCPs can review the latest
Centers for Disease Control and Prevention
(CDC) information on TB incidence rates and
high risk populations online (See Section
5 of this Appendix). Additionally, silica-
exposed employees are at increased risk for
contracting nontuberculous mycobacterial
infections, including Mycobacterium avium-
intracellulare and Mycobacterium kansaii.
1.8. Lung Cancer. The National Toxicology
Program has listed respirable crystalline
silica as a known human carcinogen since
2000 (NTP 2014). The International Agency
for Research on Cancer (2012) has also
classified silica as Group 1 (carcinogenic
to humans). Several studies have indicated
that the risk of lung cancer from exposure to
respirable crystalline silica and smoking is
greater than additive (Brown 2009; Liu et al.
2013). Employees should be counseled on
smoking cessation.
2. Medical Surveillance.
PLHCPs who manage silica medical
surveillance programs should have a thorough
understanding of the many silica-related
diseases and health effects outlined in Section
1 of this Appendix. At each clinical encounter,
the PLHCP should consider silica-related
health outcomes, with particular vigilance
for acute and accelerated silicosis. In this
Section, the required components of medical
surveillance under the respirable crystalline
silica standard are reviewed, along with
additional guidance and recommendations
for PLHCPs performing medical surveillance
examinations for silica-exposed employees.
2.1. History.
2.1.1. The respirable crystalline silica standard
requires the following: A medical and work
history, with emphasis on: past, present, and
anticipated exposure to respirable crystalline
silica, dust, and other agents affecting the
respiratory system; any history of respiratory
system dysfunction, including signs and
symptoms of respiratory disease (e.g.,
shortness of breath, cough, wheezing); history
of TB; and smoking status and history.
2.1.2. Further, the employer must provide the
PLHCP with the following information:
2.1.2.1. A description of the employee’s
former, current, and anticipated duties as
they relate to the employee’s occupational
exposure to respirable crystalline silica;
2.1.2.2. The employee’s former, current, and
anticipated levels of occupational exposure to
respirable crystalline silica;
2.1.2.3. A description of any personal protective
equipment used or to be used by the employee,
including when and for how long the employee
has used or will use that equipment; and
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
39
2.1.2.4. Information from records of
employment-related medical examinations
previously provided to the employee and
currently within the control of the employer.
2.1.3. Additional guidance and
recommendations: A history is particularly
important both in the initial evaluation and in
periodic examinations. Information on past
and current medical conditions (particularly
a history of kidney disease, cardiac disease,
connective tissue disease, and other immune
diseases), medications, hospitalizations and
surgeries may uncover health risks, such
as immune suppression, that could put
an employee at increased health risk from
exposure to silica. This information is important
when counseling the employee on risks and
safe work practices related to silica exposure.
2.2. Physical Examination.
2.2.1. The respirable crystalline silica
standard requires the following: A physical
examination, with special emphasis on the
respiratory system. The physical examination
must be performed at the initial examination
and every three years thereafter.
2.2.2. Additional guidance and
recommendations: Elements of the physical
examination that can assist the PHLCP include:
an examination of the cardiac system, an
extremity examination (for clubbing, cyanosis,
edema, or joint abnormalities), and an
examination of other pertinent organ systems
identified during the history.
2.3. TB Testing.
2.3.1. The respirable crystalline silica standard
requires the following: Baseline testing for TB
on initial examination.
2.3.2. Additional guidance and
recommendations:
2.3.2.1. Current CDC guidelines (See Section
5 of this Appendix) should be followed for the
application and interpretation of Tuberculin
skin tests (TST). The interpretation and
documentation of TST reactions should
be performed within 48 to 72 hours of
administration by trained PLHCPs.
2.3.2.2. PLHCPs may use alternative TB tests,
such as interferon-release assays (IGRAs), if
sensitivity and specificity are comparable to
TST (Mazurek et al. 2010; Slater et al. 2013).
PLHCPs can consult the current CDC guidelines
for acceptable tests for latent TB infection.
2.3.2.3. The silica standard allows the PLHCP
to order additional tests or test at a greater
frequency than required by the standard,
if deemed appropriate. Therefore, PLHCPs
might perform periodic (e.g., annual) TB
testing as appropriate, based on employees
risk factors. For example, according to
the American Thoracic Society (ATS), the
diagnosis of silicosis or exposure to silica for
25 years or more are indications for annual
TB testing (ATS 1997). PLHCPs should consult
the current CDC guidance on risk factors for
TB (See Section 5 of this Appendix).
2.3.2.4. Employees with positive TB tests
and those with indeterminate test results
should be referred to the appropriate agency
or specialist, depending on the test results
and clinical picture. Agencies, such as local
public health departments, or specialists,
such as a pulmonary or infectious disease
specialist, may be the appropriate referral.
Active TB is a nationally notifiable disease.
PLHCPs should be aware of the reporting
requirements for their region. All States have
TB Control Offices that can be contacted for
further information. (See Section 5 of this
Appendix for links to CDCs TB resources and
State TB Control Offices.)
2.3.2.5. The following public health principles
are key to TB control in the U.S. (ATS-CDC-
IDSA 2005):
(1) Prompt detection and reporting of persons
who have contracted active TB;
Occupational Safety and Health Administration
40
(2) Prevention of TB spread to close contacts
of active TB cases;
(3) Prevention of active TB in people with
latent TB through targeted testing and
treatment; and
(4) Identification of settings at high risk for TB
transmission so that appropriate infection-
control measures can be implemented.
2.4. Pulmonary Function Testing.
2.4.1. The respirable crystalline silica
standard requires the following: Pulmonary
function testing must be performed on the
initial examination and every three years
thereafter. The required pulmonary function
test is spirometry and must include forced
vital capacity (FVC), forced expiratory
volume in one second (FEV1), and FEV1/
FVC ratio. Testing must be administered
by a spirometry technician with a current
certificate from a National Institute for
Occupational Health and Safety (NIOSH)-
approved spirometry course.
2.4.2. Additional guidance and
recommendations: Spirometry provides
information about individual respiratory
status and can be used to track an
employees respiratory status over time or
as a surveillance tool to follow individual
and group respiratory function. For quality
results, the ATS and the American College of
Occupational and Environmental Medicine
(ACOEM) recommend use of the third National
Health and Nutrition Examination Survey
(NHANES III) values, and ATS publishes
recommendations for spirometry equipment
(Miller et al. 2005; Townsend 2011; Redlich
et al. 2014). OSHAs publication, Spirometry
Testing in Occupational Health Programs:
Best Practices for Healthcare Professionals,
provides helpful guidance (See Section 5 of
this Appendix). Abnormal spirometry results
may warrant further clinical evaluation and
possible recommendations for limitations
on the employees exposure to respirable
crystalline silica.
2.5. Chest X-ray.
2.5.1. The respirable crystalline silica
standard requires the following: A single
posteroanterior (PA) radiographic projection
or radiograph of the chest at full inspiration
recorded on either film (no less than 14 x 17
inches and no more than 16 x 17 inches) or
digital radiography systems. A chest X-ray
must be performed on the initial examination
and every three years thereafter. The chest
X-ray must be interpreted and classified
according to the International Labour
Office (ILO) International Classification
of Radiographs of Pneumoconioses by a
NIOSH-certified B Reader.
Chest radiography is necessary to diagnose
silicosis, monitor the progression of silicosis,
and identify associated conditions such as
TB. If the B reading indicates small opacities
in a profusion of 1/0 or higher, the employee
is to receive a recommendation for referral
to a Board Certified Specialist in Pulmonary
Disease or Occupational Medicine.
2.5.2. Additional guidance and
recommendations: Medical imaging has
largely transitioned from conventional film-
based radiography to digital radiography
systems. The ILO Guidelines for the
Classification of Pneumoconioses has
historically provided film-based chest
radiography as a referent standard for
comparison to individual exams. However,
in 2011, the ILO revised the guidelines to
include a digital set of referent standards
that were derived from the prior film-
based standards. To assist in assuring that
digitally-acquired radiographs are at least
as safe and effective as film radiographs,
NIOSH has prepared guidelines, based
upon accepted contemporary professional
recommendations (See Section 5 of this
Appendix). Current research from Laney et al.
2011 and Halldin et al. 2014 validate the use of
the ILO digital referent images. Both studies
conclude that the results of pneumoconiosis
classification using digital references are
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
41
comparable to film-based ILO classifications.
Current ILO guidance on radiography for
pneumoconioses and B-reading should
be reviewed by the PLHCP periodically, as
needed, on the ILO or NIOSH websites (See
Section 5 of this Appendix).
2.6. Other Testing. Under the respirable
crystalline silica standards, the PLHCP has
the option of ordering additional testing he
or she deems appropriate. Additional tests
can be ordered on a case-by-case basis
depending on individual signs or symptoms
and clinical judgment. For example, if an
employee reports a history of abnormal
kidney function tests, the PLHCP may want
to order a baseline renal function tests (e.g.,
serum creatinine and urinalysis). As indicated
above, the PLHCP may order annual TB
testing for silica-exposed employees who are
at high risk of developing active TB infections.
Additional tests that PLHCPs may order based
on findings of medical examinations include,
but is not limited to, chest computerized
tomography (CT) scan for lung cancer or
COPD, testing for immunologic diseases, and
cardiac testing for pulmonary-related heart
disease, such as cor pulmonale.
3. Roles and Responsibilities.
3.1. PLHCP. The PLHCP designation refers
to “an individual whose legally permitted
scope of practice (i.e., license, registration,
or certification) allows him or her to
independently provide or be delegated the
responsibility to provide some or all of the
particular health care services required” by
the respirable crystalline silica standard. The
legally permitted scope of practice for the
PLHCP is determined by each State. PLHCPs
who perform clinical services for a silica
medical surveillance program should have a
thorough knowledge of respirable crystalline
silica-related diseases and symptoms.
Suspected cases of silicosis, advanced COPD,
or other respiratory conditions causing
impairment should be promptly referred to
a Board Certified Specialist in Pulmonary
Disease or Occupational Medicine.
Once the medical surveillance examination
is completed, the employer must ensure
that the PLHCP explains to the employee
the results of the medical examination and
provides the employee with a written medical
report within 30 days of the examination.
The written medical report must contain
a statement indicating the results of the
medical examination, including any medical
condition(s) that would place the employee
at increased risk of material impairment to
health from exposure to respirable crystalline
silica and any medical conditions that
require further evaluation or treatment. In
addition, the PLHCP’s written medical report
must include any recommended limitations
on the employees use of respirators, any
recommended limitations on the employee’s
exposure to respirable crystalline silica, and
a statement that the employee should be
examined by a Board Certified Specialist in
Pulmonary Disease or Occupational medicine
if the chest X-ray is classified as 1/0 or higher
by the B Reader, or if referral to a Specialist is
otherwise deemed appropriate by the PLHCP.
The PLHCP should discuss all findings and test
results and any recommendations regarding
the employee’s health, worksite safety and
health practices, and medical referrals for
further evaluation, if indicated. In addition, it
is suggested that the PLHCP offer to provide
the employee with a complete copy of
their examination and test results, as some
employees may want this information for their
own records or to provide to their personal
physician or a future PLHCP. Employees are
entitled to access their medical records.
Under the respirable crystalline silica
standard, the employer must ensure that
the PLHCP provides the employer with a
written medical opinion within 30 days of
the employee examination, and that the
employee also gets a copy of the written
medical opinion for the employer within
30 days. The PLHCP may choose to directly
provide the employee a copy of the written
medical opinion. This can be particularly
Occupational Safety and Health Administration
42
helpful to employees, such as construction
employees, who may change employers
frequently. The written medical opinion can
be used by the employee as proof of up-
to-date medical surveillance. The following
lists the elements of the written medical
report for the employee and written medical
opinion for the employer. (Sample forms for
the written medical report for the employee,
the written medical opinion for the employer,
and the written authorization are provided in
Section 7 of this Appendix.)
3.1.1. The written medical report for the
employee must include the following
information:
3.1.1.1. A statement indicating the results of the
medical examination, including any medical
condition(s) that would place the employee
at increased risk of material impairment to
health from exposure to respirable crystalline
silica and any medical conditions that require
further evaluation or treatment;
3.1.1.2. Any recommended limitations upon
the employee’s use of a respirator;
3.1.1.3. Any recommended limitations on the
employees exposure to respirable crystalline
silica; and
3.1.1.4. A statement that the employee should
be examined by a Board Certified Specialist
in Pulmonary Disease or Occupational
Medicine, where the standard requires or
where the PLHCP has determined such a
referral is necessary. The standard requires
referral to a Board Certified Specialist in
Pulmonary Disease or Occupational Medicine
for a chest X-ray B reading indicating small
opacities in a profusion of 1/0 or higher, or
if the PHLCP determines that referral to a
Specialist is necessary for other silica-related
findings.
3.1.2. The PLHCPs written medical opinion
for the employer must include only the
following information:
3.1.2.1. The date of the examination;
3.1.2.2. A statement that the examination has
met the requirements of this section; and
3.1.2.3. Any recommended limitations on the
employees use of respirators.
3.1.2.4. If the employee provides the PLHCP
with written authorization, the written
opinion for the employer shall also contain
either or both of the following:
(1) Any recommended limitations on the
employees exposure to respirable crystalline
silica; and
(2) A statement that the employee should be
examined by a Board Certified Specialist in
Pulmonary Disease or Occupational Medicine
if the chest X-ray provided in accordance
with this section is classified as 1/0 or higher
by the B Reader, or if referral to a Specialist is
otherwise deemed appropriate.
3.1.2.5. In addition to the above referral for
abnormal chest X-ray, the PLHCP may refer
an employee to a Board Certified Specialist in
Pulmonary Disease or Occupational Medicine
for other findings of concern during the medical
surveillance examination if these findings are
potentially related to silica exposure.
3.1.2.6. Although the respirable crystalline
silica standard requires the employer to
ensure that the PLHCP explains the results of
the medical examination to the employee, the
standard does not mandate how this should
be done. The written medical opinion for
the employer could contain a statement that
the PLHCP has explained the results of the
medical examination to the employee.
3.2. Medical Specialists. The silica standard
requires that all employees with chest X-ray B
readings of 1/0 or higher be referred to a Board
Certified Specialist in Pulmonary Disease or
Occupational Medicine. If the employee has
given written authorization for the employer
to be informed, then the employer shall
make available a medical examination by a
Specialist within 30 days after receiving the
PLHCP’s written medical opinion.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
43
3.2.1. The employer must provide the
following information to the Board Certified
Specialist in Pulmonary Disease or
Occupational Medicine:
3.2.1.1. A description of the employee’s
former, current, and anticipated duties as
they relate to the employee’s occupational
exposure to respirable crystalline silica;
3.2.1.2. The employees former, current, and
anticipated levels of occupational exposure to
respirable crystalline silica;
3.2.1.3. A description of any personal
protective equipment used or to be used by
the employee, including when and for how
long the employee has used or will use that
equipment; and
3.2.1.4. Information from records of
employment-related medical examinations
previously provided to the employee and
currently within the control of the employer.
3.2.2. The PLHCP should make certain that,
with written authorization from the employee,
the Board Certified Specialist in Pulmonary
Disease or Occupational Medicine has any
other pertinent medical and occupational
information necessary for the specialists
evaluation of the employee’s condition.
3.2.3. Once the Board Certified Specialist in
Pulmonary Disease or Occupational Medicine
has evaluated the employee, the employer
must ensure that the Specialist explains
to the employee the results of the medical
examination and provides the employee with
a written medical report within 30 days of the
examination. The employer must also ensure
that the Specialist provides the employer with
a written medical opinion within 30 days of
the employee examination. (Sample forms for
the written medical report for the employee,
the written medical opinion for the employer
and the written authorization are provided in
Section 7 of this Appendix.)
3.2.4. The Specialists written medical report
for the employee must include the following
information:
3.2.4.1. A statement indicating the results
of the medical examination, including any
medical condition(s) that would place the
employee at increased risk of material
impairment to health from exposure to
respirable crystalline silica and any medical
conditions that require further evaluation or
treatment;
3.2.4.2. Any recommended limitations upon
the employee’s use of a respirator; and
3.2.4.3. Any recommended limitations on the
employees exposure to respirable crystalline
silica.
3.2.5. The Specialists written medical
opinion for the employer must include the
following information:
3.2.5.1. The date of the examination; and
3.2.5.2. Any recommended limitations on the
employees use of respirators.
3.2.5.3. If the employee provides the Board
Certified Specialist in Pulmonary Disease
or Occupational Medicine with written
authorization, the written medical opinion
for the employer shall also contain any
recommended limitations on the employee’s
exposure to respirable crystalline silica.
3.2.5.4. Although the respirable crystalline
silica standard requires the employer to
ensure that the Board Certified Specialist
in Pulmonary Disease or Occupational
Medicine explains the results of the medical
examination to the employee, the standard
does not mandate how this should be done.
The written medical opinion for the employer
could contain a statement that the Specialist
has explained the results of the medical
examination to the employee.
Occupational Safety and Health Administration
44
3.2.6. After evaluating the employee, the
Board Certified Specialist in Pulmonary
Disease or Occupational Medicine
should provide feedback to the PLHCP as
appropriate, depending on the reason for
the referral. OSHA believes that because the
PLHCP has the primary relationship with the
employer and employee, the Specialist may
want to communicate his or her findings to
the PLHCP and have the PLHCP simply update
the original medical report for the employee
and medical opinion for the employer. This is
permitted under the standard, so long as all
requirements and time deadlines are met.
3.3. Public Health Professionals. PLHCPs
might refer employees or consult with
public health professionals as a result of
silica medical surveillance. For instance, if
individual cases of active TB are identified,
public health professionals from state
or local health departments may assist
in diagnosis and treatment of individual
cases and may evaluate other potentially
affected persons, including coworkers.
Because silica-exposed employees are at
increased risk of progression from latent
to active TB, treatment of latent infection
is recommended. The diagnosis of active
TB, acute or accelerated silicosis, or other
silica-related diseases and infections should
serve as sentinel events suggesting high
levels of exposure to silica and may require
consultation with the appropriate public
health agencies to investigate potentially
similarly exposed coworkers to assess for
disease clusters. These agencies include
local or state health departments or OSHA.
In addition, NIOSH can provide assistance
upon request through their Health Hazard
Evaluation program. (See Section 5 of this
Appendix)
4. Confidentiality and Other Considerations.
The information that is provided from the
PLHCP to the employee and employer
under the medical surveillance section of
OSHAs respirable crystalline silica standard
differs from that of medical surveillance
requirements in previous OSHA standards.
The standard requires two separate written
communications, a written medical report
for the employee and a written medical
opinion for the employer. The confidentiality
requirements for the written medical opinion
are more stringent than in past standards. For
example, the information the PLHCP can (and
must) include in his or her written medical
opinion for the employer is limited to: the
date of the examination, a statement that the
examination has met the requirements of this
section, and any recommended limitations
on the employees use of respirators. If the
employee provides written authorization
for the disclosure of any limitations on the
employees exposure to respirable crystalline
silica, then the PLHCP can (and must) include
that information in the written medical
opinion for the employer as well. Likewise,
with the employee’s written authorization, the
PLHCP can (and must) disclose the PLHCPs
referral recommendation (if any) as part of
the written medical opinion for the employer.
However, the opinion to the employer
must not include information regarding
recommended limitations on the employee’s
exposure to respirable crystalline silica or
any referral recommendations without the
employee’s written authorization.
The standard also places limitations on the
information that the Board Certified Specialist
in Pulmonary Disease or Occupational
Medicine can provide to the employer
without the employees written authorization.
The Specialists written medical opinion
for the employer, like the PLHCPs opinion,
is limited to (and must contain): the date
of the examination and any recommended
limitations on the employee’s use of
respirators. If the employee provides written
authorization, the written medical opinion
can (and must) also contain any limitations
on the employees exposure to respirable
crystalline silica.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
45
The PLHCP should discuss the implication of
signing or not signing the authorization with
the employee (in a manner and language that
he or she understands) so that the employee
can make an informed decision regarding the
written authorization and its consequences.
The discussion should include the risk of
ongoing silica exposure, personal risk factors,
risk of disease progression, and possible
health and economic consequences. For
instance, written authorization is required
for a PLHCP to advise an employer that an
employee should be referred to a Board
Certified Specialist in Pulmonary Disease
or Occupational Medicine for evaluation of
an abnormal chest X-ray (B-reading 1/0 or
greater). If an employee does not sign an
authorization, then the employer will not
know and cannot facilitate the referral to a
Specialist and is not required to pay for the
Specialists examination. In the rare case
where an employee is diagnosed with acute
or accelerated silicosis, co-workers are likely
to be at significant risk of developing those
diseases as a result of inadequate controls in
the workplace. In this case, the PLHCP and/or
Specialist should explain this concern to the
affected employee and make a determined
effort to obtain written authorization from the
employee so that the PLHCP and/or Specialist
can contact the employer.
Finally, without written authorization from
the employee, the PLHCP and/or Board
Certified Specialist in Pulmonary Disease
or Occupational Medicine cannot provide
feedback to an employer regarding control of
workplace silica exposure, at least in relation
to an individual employee. However, the
regulation does not prohibit a PLHCP and/
or Specialist from providing an employer
with general recommendations regarding
exposure controls and prevention programs
in relation to silica exposure and silica-
related illnesses, based on the information
that the PLHCP receives from the employer
such as employees’ duties and exposure
levels. Recommendations may include
increased frequency of medical surveillance
examinations, additional medical surveillance
components, engineering and work practice
controls, exposure monitoring and personal
protective equipment. For instance, more
frequent medical surveillance examinations
may be a recommendation to employers
for employees who do abrasive blasting
with silica because of the high exposures
associated with that operation.
ACOEM’s Code of Ethics and discussion is a
good resource to guide PLHCPs regarding the
issues discussed in this section (See Section
5 of this Appendix).
5. Resources.
5.1. American College of Occupational and
Environmental Medicine (ACOEM):
ACOEM Code of Ethics. Accessed at: http://
www.acoem.org/codeofconduct.aspx
Raymond, L.W. and Wintermeyer, S. (2006)
ACOEM evidenced-based statement on
medical surveillance of silica-exposed
workers: medical surveillance of workers
exposed to crystalline silica. J Occup Environ
Med, 48, 95-101.
5.2. Center for Disease Control and
Prevention (CDC)
Tuberculosis webpage: http://www.cdc.gov/
tb/default.htm
State TB Control Offices web page: http://
www.cdc.gov/tb/links/tboffices.htm
Tuberculosis Laws and Policies webpage:
http://www.cdc.gov/tb/programs/laws/
default.htm
CDC. (2013). Latent Tuberculosis Infection:
A Guide for Primary Health Care Providers.
Accessed at: http://www.cdc.gov/tb/
publications/ltbi/pdf/targetedltbi.pdf
Occupational Safety and Health Administration
46
5.3. International Labour Organization
International Labour Office (ILO).
(2011) Guidelines for the use of the ILO
International Classification of Radiographs
of Pneumoconioses, Revised edition 2011.
Occupational Safety and Health Series No. 22:
http://www.ilo.org/safework/info/publications/
WCMS_168260/lang--en/index.htm
5.4. National Institute of Occupational Safety
and Health (NIOSH)
NIOSH B Reader Program webpage.
(Information on interpretation of X-rays for
silicosis and a list of certified B-readers).
Accessed at: http://www.cdc.gov/niosh/
topics/chestradiography/breader-info.html
NIOSH Guideline (2011). Application of
Digital Radiography for the Detection and
Classification of Pneumoconiosis. NIOSH
publication number 2011-198. Accessed at:
http://www.cdc.gov/niosh/docs/2011-198/
NIOSH Hazard Review (2002), Health Effects
of Occupational Exposure to Respirable
Crystalline Silica. NIOSH publication number
2002-129: Accessed at http://www.cdc.gov/
niosh/docs/2002-129/
NIOSH Health Hazard Evaluations Programs.
(Information on the NIOSH Health Hazard
Evaluation (HHE) program, how to request
an HHE and how to look up an HHE report).
Accessed at: http://www.cdc.gov/niosh/hhe/
5.5. National Industrial Sand Association:
Occupational Health Program for Exposure
to Crystalline Silica in the Industrial
Sand Industry. National Industrial Sand
Association, 2nd ed. 2010. Can be ordered
at: http://www.sand.org/silica-occupational-
health-program
5.6. Occupational Safety and Health
Administration (OSHA)
Contacting OSHA: http://www.osha.gov/
html/Feed_Back.html
OSHAs Clinicians webpage. (OSHA
resources, regulations and links to help
clinicians navigate OSHAs web site and aid
clinicians in caring for workers.) Accessed
at: http://www.osha.gov/dts/oom/clinicians/
index.html
OSHAs Safety and Health Topics webpage
on Silica. Accessed at: http://www.osha.gov/
dsg/topics/silicacrystalline/index.html
OSHA (2013). Spirometry Testing in
Occupational Health Programs: Best Practices
for Healthcare Professionals. (OSHA 3637-03
2013). Accessed at: http://www.osha.gov/
Publications/OSHA3637.pdf
OSHA/NIOSH (2011). Spirometry: OSHA/
NIOSH Spirometry InfoSheet (OSHA 3415-
1-11). (Provides guidance to employers).
Accessed at http://www.osha.gov/
Publications/osha3415.pdf
OSHA/NIOSH (2011) Spirometry: OSHA/
NIOSH Spirometry Worker Info. (OSHA 3418-
3-11). Accessed at http://www.osha.gov/
Publications/osha3418.pdf
5.7. Other
Steenland, K. and Ward E. (2014). Silica: A
lung carcinogen. CA Cancer J Clin, 64, 63-69.
(This article reviews not only silica and lung
cancer but also all the known silica-related
health effects. Further, the authors provide
guidance to clinicians on medical surveillance
of silica-exposed workers and worker
counselling on safety practices to minimize
silica exposure.)
6. References.
American Thoracic Society (ATS). Medical
Section of the American Lung Association
(1997). Adverse effects of crystalline silica
exposure. Am J Respir Crit Care Med, 155,
761-765.
American Thoracic Society (ATS), Centers for
Disease Control (CDC), Infectious Diseases
Society of America (IDSA) (2005). Controlling
Tuberculosis in the United States. Morbidity
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
47
and Mortality Weekly Report (MMWR),
54(RR12), 1-81. Accessed at: http://www.cdc.
gov/mmwr/preview/mmwrhtml/rr5412a1.htm
Brown, T. (2009). Silica exposure, smoking,
silicosis and lung cancer – complex
interactions. Occupational Medicine, 59, 89-95.
Halldin, C. N., Petsonk, E. L., and Laney,
A. S. (2014). Validation of the International
Labour Office digitized standard images for
recognition and classification of radiographs
of pneumoconiosis. Acad Radiol, 21,305-311.
International Agency for Research on
Cancer. (2012). Monographs on the
evaluation of carcinogenic risks to humans:
Arsenic, Metals, Fibers, and Dusts Silica
Dust, Crystalline, in the Form of Quartz
or Cristobalite. A Review of Human
Carcinogens. Volume 100 C. Geneva,
Switzerland: World Health Organization.
Jalloul, A. S. and Banks D. E. (2007). Chapter
23. The health effects of silica exposure.
In: Rom, W. N. and Markowitz, S. B. (Eds).
Environmental and Occupational Medicine,
4
th
edition. Lippincott, Williams and Wilkins,
Philadelphia, 365-387.
Kramer, M. R., Blanc, P. D., Fireman, E.,
Amital, A., Guber, A., Rahman, N. A., and
Shitrit, D. (2012). Artifical stone silicosis:
disease resurgence among artificial stone
workers. Chest, 142, 419-424.
Laney, A. S., Petsonk, E. L., and Attfield, M.
D. (2011). Intramodality and intermodality
comparisons of storage phosphor computed
radiography and conventional film-
screen radiography in the recognition of
small pneumonconiotic opacities. Chest,
140,1574-1580.
Liu, Y., Steenland, K., Rong, Y., Hnizdo, E.,
Huang, X., Zhang, H., Shi, T., Sun, Y., Wu,
T., and Chen, W. (2013). Exposure-response
analysis and risk assessment for lung cancer
in relationship to silica exposure: a 44-year
cohort study of 34,018 workers. Am J Epi,
178,1424-1433.
Liu, Y., Rong, Y., Steenland, K., Christiani, D.
C., Huang, X., Wu, T., and Chen, W. (2014).
Long-term exposure to crystalline silica and
risk of heart disease mortality. Epidemiology,
25, 689-696.
Mazurek, G. H., Jereb, J., Vernon, A., LoBue,
P., Goldberg, S., Castro, K. (2010). Updated
guidelines for using interferon gamma
release assays to detect Mycobacterium
tuberculosis infection – United States.
Morbidity and Mortality Weekly Report
(MMWR), 59(RR05), 1-25.
Miller, M. R., Hankinson, J., Brusasco, V.,
Burgos, F., Casaburi, R., Coates, A., Crapo, R.,
Enright, P., van der Grinten, C. P., Gustafsson,
P., Jensen, R., Johnson, D. C., MacIntyre,
N., McKay, R., Navajas, D., Pedersen, O. F.,
Pellegrino, R., Viegi, G., and Wanger, J. (2005).
American Thoracic Society/European
Respiratory Society (ATS/ERS) Task Force:
Standardisation of Spirometry. Eur Respir J,
26, 319-338.
National Toxicology Program (NTP) (2014).
Report on Carcinogens, Thirteenth Edition.
Silica, Crystalline (respirable Size). Research
Triangle Park, NC: U.S. Department of Health
and Human Services, Public Health Service.
http://ntp.niehs.nih.gov/ntp/roc/content/
profiles/silica.pdf
Occupational Safety and Health
Administration/National Institute for
Occupational Safety and Health (OSHA/
NIOSH) (2012). Hazard Alert. Worker
exposure to silica during hydraulic fracturing.
Occupational Safety and Health Administration/
National Institute for Occupational Safety and
Health (OSHA/NIOSH) (2015). Hazard alert.
Worker exposure to silica during countertop
manufacturing, finishing, and installation.
(OSHA- HA-3768-2015).
Redlich, C. A., Tarlo, S. M., Hankinson, J. L.,
Townsend, M. C, Eschenbacher, W. L., Von
Essen, S. G., Sigsgaard, T., Weissman, D. N.
(2014). Ofcial American Thoracic Society
Occupational Safety and Health Administration
48
technical standards: spirometry in the
occupational setting. Am J Respir Crit Care
Med; 189, 984-994.
Rees, D. and Murray, J. (2007). Silica, silicosis
and tuberculosis. Int J Tuberc Lung Dis, 11(5),
474-484.
Shtraichman, O., Blanc, P. D., Ollech, J. E.,
Fridel, L., Fuks, L., Fireman, E., and Kramer,
M. R. (2015). Outbreak of autoimmune
disease in silicosis linked to artificial stone.
Occup Med, 65, 444-450.
Slater, M. L., Welland, G., Pai, M., Parsonnet,
J., and Banaei, N. (2013). Challenges with
QuantiFERON-TB gold assay for large-scale,
routine screening of U.S. healthcare workers.
Am J Respir Crit Care Med, 188,1005-1010.
Steenland, K., Mannetje, A., Boffetta, P.,
Stayner, L., Atteld, M., Chen, J., Dosemeci,
M., DeKlerk, N., Hnizdo, E., Koskela, R., and
Checkoway, H. (2001). International Agency
for Research on Cancer. Pooled exposure-
response analyses and risk assessment for
lung cancer in 10 cohorts of silica-exposed
workers: an IARC multicentre study. Cancer
Causes Control,12(9):773-84.
Steenland, K. and Ward E. (2014). Silica: A
lung carcinogen. CA Cancer J Clin, 64, 63-69.
Townsend, M. C. ACOEM Guidance
Statement. (2011). Spirometry in the
occupational health setting – 2011 Update. J
Occup Environ Med, 53, 569-584.
7. Sample Forms.
Three sample forms are provided. The first
is a sample written medical report for the
employee. The second is a sample written
medical opinion for the employer. And
the third is a sample written authorization
form that employees sign to clarify what
information the employee is authorizing to be
released to the employer.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
49
57
WRITTEN MEDICAL REPORT FOR EMPLOYEE
EMPLOYEE NAME: ____________________________________ DATE OF EXAMINATION: _______________
TYPE OF EXAMINATION:
[ ] Initial examination [ ] Periodic examination [ ] Specialist examination
[ ] Other: _______________________________________________________________________________________
RESULTS OF MEDICAL EXAMINATION:
Physical Examination [ ] Normal [ ] Abnormal (see below) [ ] Not performed
Chest X-Ray [ ] Normal [ ] Abnormal (see below) [ ] Not performed
Breathing Test (Spirometry) [ ] Normal [ ] Abnormal (see below) [ ] Not performed
Test for Tuberculosis [ ] Normal [ ] Abnormal (see below) [ ] Not performed
Other:___________________ [ ] Normal [ ] Abnormal (see below) [ ] Not performed
Results reported as abnormal: ____________________________________________________________________
__________________________________________________________________________________________________
[ ] Your health may be at increased risk from exposure to respirable crystalline silica due to the following:
_________________________________________________________________________________________________
RECOMMENDATIONS:
[ ] No limitations on respirator use
[ ] Recommended limitations on use of respirator: ________________________________________________________
[ ] Recommended limitations on exposure to respirable crystalline silica: ______________________________________
_________________________________________________________________________________________________
Dates for recommended limitations, if applicable: _______________ to _____________
MM/DD/YYYY MM/DD/YYYY
[ ] I recommend that you be examined by a Board Certified Specialist in Pulmonary Disease or Occupational Medicine
[ ] Other recommendations*:
__________________________________________________________________________
__________________________________________________________________________________________________
Your next periodic examination for silica exposure should be in: [ ] 3 years [ ] Other: ___________________
MM/DD/YYYY
Examining Provider: ________________________________________ Date: _____________________
(signature)
Provider Name: ___________________________________________
Office Address: ____________________________________________ Office Phone: ___________________
*These findings may not be related to respirable crystalline silica exposure or may not be work-related, and therefore
may not be covered by the employer. These findings may necessitate follow-up and treatment by your personal
physician.
Respirable Crystalline Silica standard (§ 1910.1053 or 1926.1153)
Occupational Safety and Health Administration
50
Small Entity Compliance Guide for Construction
Draft Do not Quote or Cite 2/22/2017
58
WRITTEN MEDICAL OPINION FOR EMPLOYER
EMPLOYER: ____________________________________________
EMPLOYEE NAME: _______________________________________ DATE OF EXAMINATION: _______________
TYPE OF EXAMINATION:
[ ] Initial examination [ ] Periodic examination [ ] Specialist examination
[ ] Other: _______________________________________________________________________________________
USE OF RESPIRATOR:
[ ] No limitations on respirator use
[ ] Recommended limitations on use of respirator:_________________________________________________________
Dates for recommended limitations, if applicable: _______________ to _______________
MM/DD/YYYY MM/DD/YYYY
The employee has provided written authorization for disclosure of the following to the employer (if applicable):
[ ] This employee should be examined by an American Board Certified Specialist in Pulmonary Disease or Occupational
Medicine
[ ] Recommended limitations on exposure to respirable crystalline silica:_______________________________________
__________________________________________________________________________________________________
Dates for exposure limitations noted above: _______________ to _______________
MM/DD/YYYY MM/DD/YYYY
NEXT PERIODIC EVALUATION: [ ] 3 years [ ] Other: ______________
MM/DD/YYYY
Examining Provider: ______________________________________ Date: ___________
(signature)
Provider Name: _________________________________________ Provider’s specialty:_______________________
Office Address: _________________________________________ Office Phone: ______________
[ ] I attest that the results have been explained to the employee.
The following is required to be checked by the Physician or other Licensed Health Care Professional (PLHCP):
[ ] I attest that this medical examination has met the requirements of the medical surveillance section of the OSHA
Respirable Crystalline Silica standard (§ 1910.1053(h) or 1926.1153(h)).
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
51
Small Entity Compliance Guide for Construction
Draft Do not Quote or Cite 2/22/2017
59
AUTHORIZATION FOR CRYSTALLINE SILICA OPINION TO EMPLOYER
This medical examination for exposure to crystalline silica could reveal a medical condition that
results in recommendations for (1) limitations on respirator use, (2) limitations on exposure to
crystalline silica, or (3) examination by a specialist in pulmonary disease or occupational
medicine. Recommended limitations on respirator use will be included in the written opinion to
the employer. If you want your employer to know about limitations on crystalline silica exposure
or recommendations for a specialist examination, you will need to give authorization for the
written opinion to the employer to include one or both of those recommendations.
I hereby authorize the opinion to the employer to contain the following information, if relevant
(please check all that apply):
Recommendations for limitations on crystalline silica exposure
Recommendation for a specialist examination
OR
I do not authorize the opinion to the employer to contain anything other than recommended
limitations on respirator use.
Please read and initial:
___ I understand that if I do not authorize my employer to receive the recommendation for
specialist examination, the employer will not be responsible for arranging and covering
costs of a specialist examination.
________________________________
Name (printed)
________________________________ ______________________
Signature Date
Occupational Safety and Health Administration
52
WORKERS’ RIGHTS
Under federal law, workers are entitled to
working conditions that do not pose a risk of
serious harm.
For more information on how to assure a
safe and healthful workplace, see OSHA’s
Workers page.
OSHA ASSISTANCE, SERVICES AND PROGRAMS
OSHA has a great deal of information to
assist employers in complying with their
responsibilities under OSHA law. Several
OSHA programs and services can help
employers identify and correct job hazards,
as well as improve their safety and health
program.
Establishing a Safety and
Health Program
Safety and health programs are systems that
can substantially reduce the number and
severity of workplace injuries and illnesses,
while reducing costs to employers.
Visit
www. osha.gov/shpguidelines for more
information.
Compliance Assistance Specialists
OSHA Compliance assistance specialists can
provide information to employers and workers
about OSHA standards, short educational
programs on specific hazards or OSHA rights
and responsibilities, and information on
additional compliance assistance resources.
Visit www.osha.gov/dcsp/compliance_
assistance/cas.html or call 1-800-321-OSHA
(6742) to contact your local OSHA office.
Free On-site Safety and Health
Consultation Services for Small
Business
OSHAs On-site Consultation Program offers
free and confidential advice to small and
medium-sized businesses in all states, with
priority given to high-hazard worksites.
On-site consultation services are separate
from enforcement and do not result in
penalties or citations.
For more information or to find the local
On-site Consultation office in your state, visit
www.osha.gov/consultation, or call 1-800-321-
OSHA (6742).
Under the consultation program, certain
exemplary employers may request
participation in OSHAs Safety and Health
Achievement Recognition Program (SHARP).
Worksites that receive SHARP recognition are
exempt from programmed inspections during
the period that the SHARP certification is valid.
Cooperative Programs
OSHA offers cooperative programs under
which businesses, labor groups and other
organizations can work cooperatively with
OSHA. To find out more about any of the
following programs, visit www.osha.gov/
cooperativeprograms.
Strategic Partnerships and Alliances
The OSHA Strategic Partnerships (OSP)
provide the opportunity for OSHA to partner
with employers, workers, professional or trade
associations, labor organizations, and/or other
interested stakeholders. Through the Alliance
Program, OSHA works with groups to develop
compliance assistance tools and resources
to share with workers and employers, and
educate workers and employers about their
rights and responsibilities.
Small Entity Compliance Guide for the Respirable Crystalline Silica Standard for General Industry and Maritime
53
Voluntary Protection Programs (VPP)
The VPP recognize employers and workers
in private industry and federal agencies who
have implemented effective safety and health
management programs and maintain injury and
illness rates below the national average for their
respective industries.
Occupational Safety and Health
Training Courses
The OSHA Training Institute partners with
27 OSHA Training Institute Education
Centers at 42 locations throughout the
United States to deliver courses on OSHA
standards and occupational safety and health
topics to thousands of students a year. For
more information on training courses, visit
www. osha.gov/otiec.
OSHA Educational Materials
OSHA has many types of educational materials
to assist employers and workers innding and
preventing workplace hazards.
All OSHA publications are free at
www. osha. gov/
publications and www.osha.gov/ebooks.
You can also call 1-800-321-OSHA (6742) to
order publications.
Employers and safety and health professionals
can sign-up for Quic kTakes , OSHAs free, twice-
monthly online newsletter with the latest news
about OSHA initiatives and products to assist in
finding and preventing workplace hazards. To
sign up visit
www. osha.gov/quicktakes.
Occupational Safety and Health Administration
54
OSHA REGIONAL OFFICES
Region I
Boston Regional Office
(CT*, ME*, MA, NH, RI, VT*)
JFK Federal Building, Room E340
Boston, MA 02203
(617) 565-9860 (617) 565-9827 Fax
Region II
New York Regional Office
(NJ*, NY*, PR*, VI*)
201 Varick Street, Room 670
New York, NY 10014
(212) 337-2378 (212) 337-2371 Fax
Region III
Philadelphia Regional Office
(DE, DC, MD*, PA, VA*, WV)
The Curtis Center
170 S. Independence Mall West
Suite 740 West
Philadelphia, PA 19106-3309
(215) 861-4900 (215) 861-4904 Fax
Region IV
Atlanta Regional Office
(AL, FL, GA, KY*, MS, NC*, SC*, TN*)
61 Forsyth Street, SW, Room 6T50
Atlanta, GA 30303
(678) 237-0400 (678) 237-0447 Fax
Region V
Chicago Regional Office
(IL*, IN*, MI*, MN*, OH, WI)
230 South Dearborn Street
Room 3244
Chicago, IL 60604
(312) 353-2220 (312) 353-7774 Fax
Region VI
Dallas Regional Office
(AR, LA, NM*, OK, TX)
525 Griffin Street, Room 602
Dallas, TX 75202
(972) 850-4145 (972) 850-4149 Fax
(972) 850-4150 FSO Fax
Region VII
Kansas City Regional Office
(IA*, KS, MO, NE)
Two Pershing Square Building
2300 Main Street, Suite 1010
Kansas City, MO 64108-2416
(816) 283-8745 (816) 283-0547 Fax
Region VIII
Denver Regional Office
(CO, MT, ND, SD, UT*, WY*)
Cesar Chavez Memorial Building
1244 Speer Boulevard, Suite 551
Denver, CO 80204
(720) 264-6550 (720) 264-6585 Fax
Region IX
San Francisco Regional Office
(AZ*, CA*, HI*, NV*, and American Samoa,
Guam and the Northern Mariana Islands)
90 7th Street, Suite 18100
San Francisco, CA 94103
(415) 625-2547 (415) 625-2534 Fax
Region X
Seattle Regional Office
(AK*, ID, OR*, WA*)
300 Fifth Avenue, Suite 1280
Seattle, WA 98104
(206) 757-6700 (206) 757-6705 Fax
*These states and territories operate their own OSHA-
approved job safety and health plans and cover state
and local government employees as well as private
sector employees. The Connecticut, Illinois, Maine,
New Jersey, New York and Virgin Islands programs
cover public employees only. (Private sector workers
in these states are covered by Federal OSHA). States
with approved programs must have standards that
are identical to, or at least as effective as, the Federal
OSHA standards.
Note: To get contact information for OSHA area
offices, OSHA-approved state plans and OSHA
consultation projects, please visit us online at
www. osha.gov or call us at 1-800-321-OSHA (6742).
HOW TO CONTACT OSHA
For questions or to get information or advice, to report an
emergency, fatality, inpatient hospitalization, amputation,
or loss of an eye, or to file a confidential complaint,
contact your nearest OSHA office, visit www.osha.gov or
call OSHA at 1-800-321-OSHA (6742), TTY 1-877-889-5627.
For assistance, contact us.
We are OSHA. We can help.
For more information:
Occupational
Safety and Health
Administration
www.osha.gov (800) 321-OSHA (6742)
U.S. Department of Labor