Self–Contained Carpet Extractor
Frontier
Model No.:
608549
609236
Operator and Parts Manual
608550
Rev. 00 (09-99)
CUSTOMER SERVICE: 1-800-365-6625
FAX: 1–800–678–4240
OUTSIDE U.S. : 1-616-786-2330
NOBLES
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.
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PARTS LIST
Frontier Carpet Extractor (10–98)
10
RECOVERY TANK GROUP
16
17
18
19
20
21
2
3
1
4
5
6
7
8
9
10
11
15
12
39
13
14
22
23
35
25
26
24
32
31
30
29
28
31
32
33
34
36
37
27
40
41
38
32
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PARTS LIST
Frontier Carpet Extractor (06–99) 11
RECOVERY TANK GROUP
REF PART # DESCRIPTION QTY.
100103 ASM., LID, ASSEMBLY 1
1 100109 LID, OUTER RING ONLY (BLACK) 1
2 100105 LID, CENTER ONLY (CLEAR) 1
3 140900 SCREW, 10–24 X 3/4 6
4 602715 BLADDER, 10 GAL. MODEL 1
5 578729 DECAL, READ MANUAL 1
6 602448 STANDPIPE 10 GAL. MODEL 1
7 180613 FLOAT, SHUT–OFF 1
8 606088 NIPPLE 1
9 230159 O–RING, STANDPIPE 1
10 210240 NUT, FLANGED METAL 1
11 701005 ASM., DOME 1
12 240217 KNOB, DOME 2
13 140037 WASHER, NYLON 2
14 100042 GASKET, RECOVERY DOME 1
15 120399 DECAL, DO NOT ALLOW FOAM 1
701061 ASM., DRAIN HOSE 1
16 230831 KNOB, DRAIN HOSE 1
17 230882 STRAP 1
18 140056 WASHER, FENDER 1
19 140955 PLUG 1
20 140921 SLEEVE, DRAIN HOSE 1
REF PART # DESCRIPTION QTY.
21 140072 CLAMP 2
22 160416 HOSE, DRAIN 1
23 140307 CLAMP 1
24 230696.BK BRACKET, DRAIN HOSE 1
25 140825 SCREW, #6X3/4 2
26 230843 BRACKET, TANK BRACE W/
THREADS
1
27 230844 BRACKET, TANK BRACE W/HOLES 1
28 140259 SCREW, 1/4–20X5/8 1
29 230955 CLAMP 1
30 140553 SCREW, 1/4–20X1/2 1
31 140016 WASHER, LOCK 2
32 140000 WASHER, FLAT 8
33 102569 TANK, GASKET 2
34 140227 STUD, 1/4–20X5 3
35 608472 DECAL, FRONTIER 2
36 608186 DECAL, “NOBLES” 1
37 608532 TANK, RECOVERY GREEN 1
38 630420 DECAL, FLAMMABLE MATERIAL 1
39 603547 HOSE, VAC 1–1/2 X 51” W/CUFFS 1
40 120906 DECAL, IMPORTANT DRAIN 1
ASSEMBLY
INCLUDED IN ASSEMBLY
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PARTS LIST
Frontier Carpet Extractor (10–98)
12
CONTROL CONSOLE GROUP
4
2
3
9
5
6
7
8
1
14
15
11
12
13
10
16
11
17
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PARTS LIST
Frontier Carpet Extractor (06–99) 13
CONTROL CONSOLE GROUP
REF PART # DESCRIPTION QTY.
1 608537 ASM, SWITCHBOX GREEN (120V) 1
2 130304 RECTIFIER, MINIBRIDGE 600V 1
3 140534 NUT, NYLON 1
4 140879 SCREW, 6–32X3/4 1
5 578337000 BREAKER, CIRCUIT 1.5A (120V) 2
130747 BREAKER, CIRCUIT 1.2A (220V) 1
6 130441 SWITCH, PULSE (120V) 1
130716 SWITCH, PULSE (220V) 1
7 130717 SWITCH, ROCKER (120V) 1
130764 SWITCH, ROCKER (220V) 1
8 120619 DECAL, WARNING EXTRACTOR 1
REF PART # DESCRIPTION QTY.
9 140824 SCREW 1/4–20X5/8 4
10 140044 WASHER 13/16 INT 1
11 140504 NUT, CONDUIT 2
12 130670 BREAKER, CIRCUIT 12AMP (120V) 1
13 130977 HARNESS, WIRE 1
14 130166 GRIP, CORD (120V) 1
130137 GRIP, CORD (220V) 1
15 130237 CORD, 16/3X18” YELLOW (120V) 1
130662 CORD, 18/3X24” BLACK (220V) 1
16 130229 CORD, 14/3 X 75’ YELLOW SMOOTH 1
17 604393 STRAP, CORD STRAIN RELIEF 1
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PARTS LIST
Frontier Carpet Extractor (10–98)
14
CHASSIS GROUP
1
2
3
4
5
6
7
8
9
10
12
13
14
15
18
17
16
17
19
20
22
21
27
26
28
5
32
30
29
31
25
24
23
11
12
10
11
29
22
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PARTS LIST
Frontier Carpet Extractor (04–99) 15
CHASSIS GROUP
REF PART # DESCRIPTION QTY.
1 100118 GASKET, VAC MOTOR 120V 1
100038 GASKET, VAC MOTOR 220V 1
2 130996 MOTOR, VAC 120V 1
603042 COVER, VAC FAN 120V 1
130403 MOTOR, VAC 240V 1
3 140501 NUT 1/4–20 NYLOCK 4
4 600177 BRUSH, CARBON 2/PK 120V 2
190158 BRUSH, CARBON 2/PK 220V 2
5 140308 CLAMP, HOSE 1–5/16 TO 2–1/4 2
6 069 760 778 HOSE, EXHAUST 2” X 31.5” 1
7 230390 HINGE, TANK 1
8 140885 SCREW, 1/4–20X1/2 TRSPHL 7
9 230739 AXLE 1
10 140008 WASHER, 1/2” FLAT 2
11 103068 WHEEL, 10” X 1.75” 2
12 103019 CAP, HUB 2
13 230746 BRACKET, AXLE OFF SET 2
14 140016 WASHER, 1/4 LOCK 4
15 140259 SCREW, 1/4–20X5/8 HXHDCP 4
REF PART # DESCRIPTION QTY.
16 140804 SCREW 10–24X1 1
17 140000 WASHER, 1/4 FLAT 6
18 140501 NUT, 1/4–20 NYLOCK 3
19 140208 SCREW, 1/4–20X1 3
20 604640 BRACKET, CHASSIS SUPPORT 1
21 140899 SCREW 10–24X1–1/4 4
22 140011 WASHER, 3/16 FLAT 8
23 140226 SCREW, 5/16–18X3/4 HXHDCP 4
24 140015 WASHER, 5/16 SPLITLOCK 4
25 103065 CASTER, SWIVEL 4” 1
26 140256 SCREW, 3/8–16XX2–1/2 2
27 140028 WASHER, FLAT 2
28 608831 CHASSIS, GREEN 1
29 140519 NUT, 10–24 KEP 8
30 140012 WASHER, 3/16 FLAT 4
31 180103 PUMP,100PSI 120V 1
180109 PUMP,100PSI 230V 1
32 140519 NUT, 10–24 KEP 3
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PARTS LIST
Frontier Carpet Extractor (04–99)
16
BRUSH BASE GROUP
7
53
1
4
10
8
50
5
12
11
13
15
14
16
17
26
20
21
22
23
24
25
23
24
25
27
28
18
19
49
41
48
47
45
44
46
42
41
40
39
43
43
30
34
35
36
29
29
29
37
33
38
51
6
3
52
2
2
52
31
32
43
9
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PARTS LIST
Frontier Carpet Extractor (04–99) 17
BRUSH BASE GROUP
REF PART # DESCRIPTION QTY.
1 603175 BRACKET,MOUNT 1
2 140226 SCREW, 5/16–18X5/8 HXHDCP 3
3 140136 BUSHING, 3/8ID X 1/2OD 2
4 140898 SCREW, 3/8–16X3/4 TRSPHL 2
5 140017 WASHER, 3/8 SPLITLOCK 2
6 140028 WASHER, 3/8 FLAT 2
7 603184 TOOL, PICKUP W/LEVER 1
8 603448 SPRING, TOOL PRESSURE 1
9 150520 FITTING, 1/8FX1/4H BARB 1
10 603547 HOSE, VACUUM 1–1/2X46” 1
11 603178 CAM ADJUSTER 1
12 140859 SCREW, SET 1/4–20X1/4 1
13 603177 LEVER, CAM ADJUSTER 1
14 230506 PULLEY, MOTOR 1
15 140518 NUT, KEP 10–32 2
16 230366 PLATE, MOTOR MOUNT 1
17 130471 MOTOR, BRUSH DRIVE 120V 1
190150 BRUSH, CARBON 1
130472 MOTOR, BRUSH DRIVE 220V 1
18 230507 BELT, BRUSH DRIVE 1
500094 ASM, BRUSH 20” 1
19 140548 NUT, 5/16 FINJAM 1
20 230505 PULLEY, BRUSH 1
21 230363 SPACER 1
22 100005 GASKET, BEARING BLOCK 1
23 230261 BLOCK, BEARING 2
24 140125 BEARING, BRUSH 2
25 100049 SEAL, BRUSH BEARING 2
26 140554 SCREW, 1/4–20X3/4 4
27 240050 BRUSH, CYLINDER 20” BASE 1
28 230362 SHAFT, BRUSH 20” BASE 1
REF PART # DESCRIPTION QTY.
606844 ASM, SPRAYBAR 20” 1
29 150208 FITTING, 1/8M PLUG 3
30 150430 FITTING 1/8MX1/4F ELBOW 1
31 150921 FITTING 1/8M QD CPLR BRS 1
32 230379 MANIFOLD, SPRAYBAR 20” 1
33 201011 FITTING, 80015 NOZZLE TWIST–OUT 5
34 150915 FITTING, 1/8 QD CPLR BRS 1
35 140325 CLAMP, EAR 1/2” 1
36 606453 HOSE, 1/4” X 1.25’ LP GRAY 1
37 140887 SCREW, 10–24X3/8 12
38 140900 SCREW, 10–24X3/4 1
39 230367.BK PLATE, BRUSH BASE 20” 1
40 100115 GASKET, 20” PWR BRSH BASE 1
41 140028 WASHER, 3/8 FLAT 2
42 140233 SCREW, 3/8–16X1–3/4 HXHDCP 1
43 140519 NUT, KEP 3
44 603561 CORD, 18/3 X 24” BLACK 1
45 130181 CORD GRIP (FOR SERVICE ONLY) 1
46 140504 NUT, CONDUIT 1
47 604494 BASE BRUSH 20” BLACK 1
48 606712 LATCH, SPRAYBAR 1
49 140515 NUT, 3/8–16 NYLOCK 1
50 140407 SPRING, .845OD 1
51 140201 SCREW, 3/8–16X3/4 2
52 140015 WASHER, 5/16 SPLTLCK 3
53 140914 SPACER, .38X.50X.25 2
ASSEMBLY
INCLUDED IN ASSEMBLY
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PARTS LIST
Frontier Carpet Extractor (04–99)
18
PLUMBING GROUP
4
5
B
C
30
6
3
2
1
B
33
3
4
7
8
9
10
14
13
12
11
15
16
17
9
21
20
19
18
A
22
23
A
8
32
24
29
17
28
27
26
25
31
C
35
34
REF PART # DESCRIPTION QTY.
1 180628 SCREEN, TANK 1
2 600451 BLADDER PLATE 1
3 140310 CLAMP 2
4 606452 HOSE, 3/8” X 2.75’ LP GRAY 1
5 140259 SCREW 4
6 140016 WASHER, LOCK 4
7 180103 PUMP, 100PSI, 120V 1
180109 PUMP, 100PSI, 220V/240V 1
8 606162 HOSE, 1/2” X 26” 1
9 630369 CLAMP 2
10 150425 ELBOW, 3/8M X 1/2H 1
11 150933 QUICK COUPLER 1
12 150000 ADAPTER, 1/4FX1/4M 1
13 150600 NIPPLE, 1/4 X 2 – BRASS 1
14 140008 WASHER, FLAT 1
15 150511 FITTING, BARB 1/4FX3/8H 1
16 140310 CLAMP 1
17 606451 HOSE, 3/8” X 4.33’ LP 1
18 606453 HOSE, 1/4” X 1.25’ LP 1
19 140325 CLAMP, EAR 1/2” S/S 2
REF PART # DESCRIPTION QTY.
20 150515 FITTING, BARB 1/4MX1/4H 1
21 210033 VALVE, SOLENOID 120V 60HZ 1
210036 VALVE, SOLENOID 220V 50HZ 1
210037 VALVE, SOLENOID 100V 50HZ 1
210260 VALVE, SOLENOID 240V 50HZ 1
22 140023 WASHER, LOCK 2
23 140801 SCREW, 8–32X3/8 2
24 150406 ELBOW, 1/4” 1
25 150709 TEE, 1/4” 1
26 150403 FITTING, 1/4MX1/4F ELBOW 45° 1
27 150516 FITTING, BARB 1/4MX3/8H 1
28 140301 CLAMP, EAR 1
29 140916 CLAMP 1
30 140895 SCREW, 10–24X3/4 1
31 140552 NUT, LOCK 3
32 150517 FITTING, BARB 1/4MX1/2H 1
33 150412 ELBOW, 3.8MX3/8H 1
34 700551 ASM., WIRE GROUND 9” 10X10 1
35 700141 HOSE, PUMP-OUT 1
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PARTS LIST
Frontier Carpet Extractor (10–98) 19
PUMP BREAKDOWN
1
2
3
4
5
6
REF PART # DESCRIPTION QTY.
1 190129 KIT, PRESSURE SWITCH 1
190172 KIT, PRESSURE SWITCH (VITON) 1
190134 KIT, DIAPHRAGM ONLY 1
2 190128 KIT, UPPER PUMP HOUSING 1
190124 KIT, CHECK VALVE ONLY 1
REF PART # DESCRIPTION QTY.
3 190171 KIT, VALVE (VITON) 1
4 190131 KIT, SERVICE 1
5 190130 KIT, LOWER PUMP HOUSING 1
6 180103 PUMP, 100 PSI 120V 1
180109 PUMP, 100 PSI 240V 1
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PARTS LIST
Frontier Carpet Extractor (10–98)
20
REAR HOUSING GROUP
3
2
4
5
6
10
7
9
8
11
10
6
9
8
5
4
12
6
10
5
4
1
13
REF PART # DESCRIPTION QTY.
1 140637 NUT, WELL 10–32 2
2 140887 SCREW, 1024X3/8 PANPHL 2
3 230755.BK BRACKET, CORD HANGER BLACK 1
4 140226 SCREW, 5/16 18X5/8 HXHDCP 3
5 140015 WASHER, 5/16 SPLITLOCK 3
6 140027 WASHER, 5/16 FLAT 3
7 603414 HANDLE, LIFT 1
REF PART # DESCRIPTION QTY.
8 140000 WASHER, FLAT 4
9 140259 SCREW, 1/4–20X5/8 4
10 603415 BUSHING, PIVOT 3
11 603413 BRACKET, LIFT MOUNT 1
12 603412 PLATE, LIFT 1
13 140016 WASHER, LOCK 4
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ELECTRICAL DIAGRAM
Frontier Carpet Extractor (10–98)
21
SPRAY/BRUSH SWITCH
MAIN
SWITCH
POWER CORD
CONDUIT
SOLENOID
CORD 18/3
(Chassis to
Brush Housing)
SOLUTION
PUMP
AC
+
AC
PUMP
1.5 AMPS
BRUSH
1.5 AMPS
VACUUM
12 AMPS
BRUSH
MOTOR
VACUUM
MOTOR
WHT/ORG
BLK
RED
GRN
BLU
ORG
WHT
WHT/ORG
WHT/RED
WHT/BLK
BLU
RED
BLK
GRN
BLK
BLK
BLK
WHT
BLK
BLK
BLK
WHT
GRN
BLU
WHT
BLK
RED
GRN
ORG
GRN
WHT
BLK
WHT/RED
WHT/BLK
RED
BLK
WHT/GRN
GRN/YLW
GRN
GRN/YLW
GRN
WHT
BLK
WHT
BLK
BRUSH
RESET
POWER CORD
VACUUM
MOTOR
BRUSH
MOTOR
SOLENOID
CONDUIT
AC
+
AC
SOLUTION
PUMP
ORG
RED
BLK
WHT
GRN
BLU
WHT/BLK
WHT/RED
WHT/ORG
BLU
BRN
GRN/YLW
BRN
BLU
BLU
BRN
BLK
BLK
WHT
WHT
BRN
BLU
GRN
WHT
BLK
RED
ORG BLK
RED
GRN
GRN
WHT/ORG
WHT/RED
WHT/BLK
GRN/YLW
GRN/YLW
WHT/GRN
RED
BLK
RED
BLK
WHT/BLK
WHT/RED
GRN
BRN
BLU
BLK
BLK
1.2A
120V WIRING
220V WIRING
SPRAY/BRUSH SWITCH
MAIN
SWITCH
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OPTIONS
Frontier Carpet Extractor (10–98)
22
127 mm (5 in) HAND TOOL
10
2
11
12
13
9
8
5
4
3
6
1
7
REF PART # DESCRIPTION QTY.
200505 TOOL, HAND (COMPLETE) 1
1 200431.BK TOOL, HAND 1
2 150913 COUPLER, QUICK (SER. 60) 1
3 150615 NIPPLE, CLOSE 1
4 200905 TRIGGER, HAND TOOL 1
5 210210 VALVE, FLOW CONTROL 1
6 190600 VALVE PIN & SPRING (NOT
SHOWN)
1
REF PART # DESCRIPTION QTY.
7 N/A CAP, VALVE 1
8 150606 NIPPLE, HEX 1/4 1
9 150403 ELBOW, ST 1/4 45° 1
10 200992 BODY, SPRAY 1/4F 1
11 200996 SCREEN, SPRAY NOZZLE 1
12 200965 TIP, SPRAY #8002 1
13 20094 CAP, SPRAY BODY 1
SOLUTION AND VACUUM HOSES
1
2
4
4
3
5
6
7
REF PART # DESCRIPTION QTY.
1 160185 HOSE, SOLUTION 4.6M (15 FT) 1
160186 HOSE, SOLUTION 7.6M (25 FT) 1
160187 HOSE, SOLUTION 15M (50 FT) 1
2 150913 COUPLER, QUICK SER. 60 1
3 150933 PLUG, QUICK COUPLER 1
4 150615 NIPPLE 2
REF PART # DESCRIPTION QTY.
5 160400 HOSE, VACUUM 4.6M (15 FT) 1
160401 HOSE, VACUUM 7.6M (25 FT) 1
160402 HOSE, VACUUM 15M (50 FT) 1
6 160430 CUFF, HOSE 1–1/2” 2
7 160451 CONNECTOR, VACUUM HOSE 1.5” 1
ASSEMBLY
INCLUDED IN ASSEMBLY
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OPTIONS
Frontier Carpet Extractor (10–98) 23
FLOOR TOOL
3
1
2
5
4
7
8
9
11
12
10
13
14
15
16
17
18
21
22
23
20
24
25
26
19
6
REF PART # DESCRIPTION QTY.
600048 FLOOR TOOL (COMPLETE) 1
1 200403.BK TOOL, FLOOR 1
2 200939 SHOES, FLOOR TOOL 2
3 200927 GRIP, ADJUSTABLE 1
4 200912 FOAM, GRIP 1
5 140259 SCREW, 1/4X3/4 2
6 140834 SCREW, 1/4–20X5/8 2
7 200902 TRIGGER, FLOOR TOOL 1
8 200809 SLEEVE, TRIGGER 1
9 140605 PIN 1
140520 NUT, PUSH (NOT SHOWN) 2
10 210150 VALVE, FLOW CONTROL 1
11 190603 KIT, VALVE PIN & SPRING 1
12 N/A CAP, HEX, VALVE 1
13 150403 ELBOW, 1/4–45° 1
REF PART # DESCRIPTION QTY.
14 150615 NIPPLE, CLOSE 1/4 1
15 150913 COUPLER, QUICK SER. 60 1
16 160170 HOSE, 1/4 HP W/ SWEDGE 1
17 150606 NIPPLE, HEX 1/4” 1
18 140058 WASHER 1
19 700062 ASM., SPRAY BAR 1
20 150700 CROSS 1
21 150600 NIPPLE 2
22 150401 ELBOW, 90° 1/4FX1/4F 2
23 200993 SPRAY BODY 3
24 200996 SCREEN, SPRAY BODY 3
25 200964 TIP 3
26 200994 CAP, SPRAY BODY 3
ASSEMBLY
INCLUDED IN ASSEMBLY
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