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PI Standard 610 Centrifugal Pumps for Petroleum, Petrochemical (Department of Internal Affairs New Zealand)

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A
PI Standard 610
Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas
Industries
ISO 13709:2009 (Identical), Centrifugal pumps for petroleum, petrochemical and natural gas
industries
ELEVENTH EDITION
|
SEPTEMBER 2010
|
205 PAGES
|
$249.00
|
PRODUCT NO. CX61011
This International Standard specifies requirements for
centrifugal pumps, including pumps running in reverse as
hydraulic power recovery turbines, for use in petroleum,
petrochemical and gas industry process services.
This International Standard is applicable to overhung pumps,
between-bearings pumps and vertically suspended pumps (see
Table 1). Clause 9 provides requirements applicable to specific
types of pump. All other clauses of this International Standard
are applicable to all pump
t
ypes. Illustrations are provided of the
various specific pump types and the designations assigned to
each specific type.
Relevant industry operating experience suggests pumps
produced to this International Standard are cost effective when
pumping liquids at conditions exceeding any one of the
following:
⎯
discharge pressure (gauge) 1 900 kPa
(275 psi; 19,0 bar)
⎯
suction pressure (gauge) 500 kPa
(75 psi; 5,0 bar)
⎯
pumping temperature 150 °C (300 °F)
⎯
rotative speed 3 600 r/min
⎯
rated total head 120 m (400 ft)
⎯
impeller diameter, overhung pumps 330 mm (13 in)
NOTE For sealless pumps, reference can be made to API Std 685. For
heavy duty pump applications in industries other than petroleum,
petrochemical and gas processing, reference can be made to ISO 9905.
For ordering information:
Online: www.api.org/pubs
Phone: 1-800-854-7179
(Toll-free in the U.S. and Canada)
(+1) 303-397-7056
(Local and International)
Fax: (+1) 303-397-2740
API members receive a 30% discount where applicable.
www.api.org
iii
Contents Page
API Foreword ...................................................................................................................................................... ii
Foreword ............................................................................................................................................................. v
Introduction ........................................................................................................................................................ vi
1 Scope ...................................................................................................................................................... 1
2 Normative references ............................................................................................................................ 1
3 Terms and definitions ........................................................................................................................... 4
4 General ................................................................................................................................................. 10
4.1 Unit responsibility ............................................................................................................................... 10
4.2 Classification and designation .......................................................................................................... 10
5 Requirements ....................................................................................................................................... 18
5.1 Units ...................................................................................................................................................... 18
5.2 Statutory requirements ....................................................................................................................... 18
5.3 Requirements ....................................................................................................................................... 18
6 Basic design ........................................................................................................................................ 19
6.1 General ................................................................................................................................................. 19
6.2 Pump types .......................................................................................................................................... 23
6.3 Pressure casings ................................................................................................................................. 24
6.4 Nozzles and pressure casing connections ....................................................................................... 27
6.5 External nozzle forces and moments ................................................................................................ 30
6.6 Rotors ................................................................................................................................................... 37
6.7 Wear rings and running clearances .................................................................................................. 38
6.8 Mechanical shaft seals........................................................................................................................ 39
6.9 Dynamics .............................................................................................................................................. 42
6.10 Bearings and bearing housings ......................................................................................................... 56
6.11 Lubrication ........................................................................................................................................... 61
6.12 Materials ............................................................................................................................................... 61
6.13 Nameplates and rotation arrows ........................................................................................................ 66
7 Accessories ......................................................................................................................................... 67
7.1 Drivers .................................................................................................................................................. 67
7.2 Couplings and guards ......................................................................................................................... 70
7.3 Baseplates ............................................................................................................................................ 71
7.4 Instrumentation ................................................................................................................................... 74
7.5 Piping and appurtenances ................................................................................................................. 74
7.6 Special tools ........................................................................................................................................ 76
8 Inspection, testing, and preparation for shipment .......................................................................... 76
8.1 General ................................................................................................................................................. 76
8.2 Inspection ............................................................................................................................................. 77
8.3 Testing .................................................................................................................................................. 79
8.4 Preparation for shipment .................................................................................................................... 86
9 Specific pump types ............................................................................................................................ 87
9.1 Single-stage overhung pumps ........................................................................................................... 87
9.2 Between-bearings pumps (types BB1, BB2, BB3 and BB5) ........................................................... 88
9.3 Vertically suspended pumps (types VS1 through VS7) .................................................................. 93
10 Vendor's data ....................................................................................................................................... 99
10.1 General ................................................................................................................................................. 99
10.2 Proposals ........................................................................................................................................... 100
10.3 Contract data ..................................................................................................................................... 103
Annex A (informative) Specific speed and suction-specific speed ........................................................... 105
iv
Annex B (normative) Cooling water and lubrication system schematics ................................................ 106
Annex C (normative) Hydraulic power recovery turbines .......................................................................... 115
Annex D (normative) Standard baseplates .................................................................................................. 119
Annex E (informative) Inspector's checklist ................................................................................................ 121
Annex F (normative) Criteria for piping design .......................................................................................... 123
Annex G (informative) Materials class selection guidance ........................................................................ 137
Annex H (normative) Materials and material specifications for pump parts ........................................... 139
Annex I (normative) Lateral analysis ............................................................................................................ 147
Annex J (normative) Determination of residual unbalance ....................................................................... 154
Annex K (informative) Shaft stiffness and bearing system life ................................................................. 160
Annex L (informative) Vendor drawing and data requirements ................................................................ 166
Annex M (informative) Test data summary .................................................................................................. 175
Annex N (informative) Pump datasheets and electronic data exchange .................................................. 179
Annex O (informative) API Regional Annex ................................................................................................. 201
Bibliography ................................................................................................................................................... 202
Invoice To (❏ Check here if same as “Ship To”)
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Mail Orders – Payment by check or money order in U.S. dollars is required except for established accounts. State and local taxes, $10 processing fee, and 5% shipping must be
added. Send mail orders to: API Publications, IHS, 15 Inverness Way East, c/o Retail Sales, Englewood, CO 80112-5776, USA.
Purchase Orders – Purchase orders are accepted from established accounts. Invoice will include actual freight cost, a $10 processing fee, plus state and local taxes.
Telephone Orders – If ordering by telephone, a $10 processing fee and actual freight costs will be added to the order.
Sales Tax – All U.S. purchases must include applicable state and local sales tax. Customers claiming tax-exempt status must provide IHS with a copy of their exemption certificate.
Shipping (U.S. Orders) – Orders shipped within the U.S. are sent via traceable means. Most orders are shipped the same day. Subscription updates are sent by First-Class Mail.
Other options, including next-day service, air service, and fax transmission are available at additional cost. Call 1-800-854-7179 for more information.
Shipping (International Orders) – Standard international shipping is by air express courier service. Subscription updates are sent by World Mail. Normal delivery is 3-4 days from
shipping date.
Rush Shipping Fee – Next Day Delivery orders charge is $20 in addition to the carrier charges. Next Day Delivery orders must be placed by 2:00 p.m. MST to ensure overnight delivery.
Returns – All returns must be pre-approved by calling the IHS Customer Service Department at 1-800-624-3974 for information and assistance. There may be a 15% restocking
fee. Special order items, electronic documents, and age-dated materials are non-returnable.
Pricing and availability subject to change without notice.
2010 PUBLICATIONS ORDER FORM
Effective January 1, 2010. API Members receive a 30% discount where applicable. The member discount does not apply to purchases made
f
or the purpose of resale or for incorporation into commercial products, training courses, workshops, or other commercial enterprises.
O
rdering Information Online: www.api.org/pubs
Phone: 1-800-854-7179 (Toll-free in the U.S. and Canada) | (+1) 303-397-7956 (Local and International)
F
ax: (+1) 303-397-2740
Std 610, Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries
$249.00
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