Manual Handling Guidelines: Using Liberty Mutual Tables
Tables for evaluating lifting, lowering, pushing, pulling, and
carrying tasks.
Since the late 1970s, Liberty Mutual has been analyzing and evaluating lifting, lowering,
pushing, pulling, and carrying tasks using “Psychophysical Tables.” These tables are
research based using psychophysical methodology that includes measurements of
oxygen consumption, heart rate, and anthropometric characteristics. Psychophysical
tables provide important information about capability and limitations of workers and the
design of manual handling tasks to reduce low back disability.
During these studies, research subjects could either control the weight or force variable,
and the experimenter controlled all other task variables such as frequency, size, height,
distance, etc. The subject monitored his or her own feelings of exertion or fatigue,
and adjusted the weight or force of the object accordingly. Details of the experimental
designs are found in the individual papers (Ciriello and Snook 1983, Ciriello et al. 1990,
Ciriello et al. 1993).
Differentiator
The tables used by Liberty Mutual Risk Control are called Liberty Mutual Tables. They
are much different from those used in published literature. Some have referred to those
in the published literature as “Snook Tables” (Snook, 1978) or “Snook and Ciriello
Tables” (Snook and Ciriello, 1991). Liberty Mutual Tables provide the male and female
population percentages able to perform these tasks, while the published tables provided
Maximum Acceptable Weights and Forces for 10, 25, 50, 75, 90 percent of the male and
female population. CompuTask™ is an ergonomic software analysis program based, in
part, on the Liberty Mutual Tables.
Liberty Mutual Tables
The goal of the Liberty Mutual Tables (hereafter called “Tables”) is to help control costs
associated with manual handling operations. These costs can be attributed to high low-
back disability costs and reduced productivity and quality due to poor job design. These
Tables provide the user with an objective assessment of a problematic manual handling
job and the foundation on which to build a solution in the following ways:
By helping recognize risk factors associated with manual handling activity and,
Helping make good business decisions on implementing cost effective
ergonomic solutions that offer the highest degree of control.
Using these Tables effectively requires basic level training in ergonomics and
manual handling task analysis and evaluation. Users should be knowledgeable of
biomechanical, physiological, and psychophysical workload criteria (Waters, 1994)
and evaluation methods. Training should include developing an analysis strategy
and collection of basic measurements including weights, initial and sustained forces,
distances (lifting, lowering, carrying, hand distance from body) and task frequency.
Using the Tables: Population Percentage Criteria
As a general rule of thumb, designing manual tasks for greater than 75 percent of the
female work population will offer the best protection from manual handling injuries.
Studies have shown that two-thirds of low back claims from low percentage tasks (tasks
capable of being performed by a small percentage of the population) can be prevented
if the tasks are designed to accommodate at least 75 percent of the female work
population (Snook et al., 1978). Tasks having population percentages of less than 10
percent should be prioritized for task redesign.
RC 5812
Risk Control from Liberty Mutual Insurance
With certain industries and jobs, however, it is very difcult to design jobs that can be
performed by 75 percent of the female work population. The Tables can be used to
perform what-if scenarios of various ergonomic interventions to help determine the most
cost effective and practical solution that offers the highest degree of control.
The Tables are self-explanatory and easy to use. The following is an example.
Suppose you want to nd the female population percentage for lifting tote pans. Your
measurements show the following:
Tote pan weight of 29 lbs.(Object Weight)
Hand distance of 7 in. (Hand Distance Away from Body)
An initial hand height of 30 in. (Hand Height at Start)
A nal hand height of 50 in. (Hand Height at End)
Pans are lifted once every 5 min. (Task Frequency)
The rst step is to nd the correct table. Since this is a lifting task ending between
knuckle and shoulder height (≥28” and ≤53”) and you are looking for female population
percentage, go to Table 2F. Using the object weight of 29 lbs. to select the row, and
hand distance of 7 in. to select the column, locate the data in the large cell as shown
below.
Since lifting Distance is 20 in. and frequency is once every 5 minutes, this task is
acceptable to 60% of the female work population.
Since measurements seldom correspond exactly to the data points used in the tables, it
will often be necessary to estimate the population percentage. For example, if the object
weighed 30 lbs., it would fall between the 29 lb. cell as shown above and the 32 lb. cell.
Interpolation gives a population percentage of 55.
Hand Distance
Determining hand distance is one dimension that can be confusing. Hand distance is the
distance from the front of the body to the hands. Note: This is a different measurement
from the one used for the NIOSH model. Hand distance will normally be half the width of
the object that is being handled, unless the object is purposely held away from the body.
Pushing and Pulling Tasks
For pushing and pulling tasks, you will need to obtain a spring scale, a load cell, or other
force measurement device and enter the initial force, in pounds, that is needed to start
the object moving. Take several measurements and enter the highest value particularly
when oor or wheel conditions are poor.
For pushing tasks, if you only have a spring scale device, you can measure the force by
pulling. However, while the effect on the worker may be different between a push and
pull, the measured force will be the same. Also, obtain the sustained force measurement
to keep the object moving. Take all measurements at an acceleration representative of
the task as performed in the actual operating environment.
RC 5812 2
Frequency
We dene frequency as the average time between handling individual objects.
Frequency can be confusing when more than one task component is present. For
example, lifting an object, carrying it a distance, and putting it back down. In our
example, if objects are lifted, carried, and lowered within a job cycle time of 30 seconds,
the frequency would be 30 seconds for the lift, 30 seconds for the carry, and 30 seconds
for the lower.
Important Considerations
A word of caution about using the Tables. Do not evaluate tasks based solely on
population percentages. Other important considerations include the following:
Injuries: Any job that is producing injuries is a good candidate for redesign.
Bending: Any task that begins or ends with the hands below knuckle
height presents some degree of risk. The deeper the bending
motion, the greater is the physical stress on the low back. Frequent
bending, regardless of weight, is not recommended.
Twisting: This motion puts uneven forces on the back, thereby, presenting additional
physical stress. The greater the twist, the more physically stressful the task.
Reaching: The distance away from the body that a load is held
greatly affects the forces on the back, shoulders, and arms. The
farther the reach, the more physically stressful the task
One-Handed Lifts: The Tables cannot be used to evaluate one-
handed tasks. By nature, these tasks place uneven loads on the back
and present a greater physical stress than two-handed lifts
Handholds: Inability to get a good grip on the load
presents a greater physical stress.
Catching or Throwing Items: The Tables cannot be used to evaluate
these types of tasks. Any task involving catching or throwing items is
physically stressful and, therefore, a good candidate for redesign.
Population Percentages
The population percentages in these Tables are based on weights selected by subjects
in the laboratory working as hard as they could without straining themselves, or without
becoming unusually tired, weakened, overheated, or out of breath. Jobs designed
ergonomically should t most workers. That is why 75 percent of the female work
population is used as a design starting point.
Do not use population percentages in the Tables to determine whether male or
female workers can perform certain jobs and then place workers accordingly.
Use the Tables to design manual handling jobs with physical requirements so
that as many workers as possible can perform them without risk of injury.
Training
As previously mentioned, effectively using the Tables requires training in ergonomics
and task evaluation methods. Users of the Tables should be trained in collecting hand
distance, lifting distance, and task frequency measurements. Liberty Mutual Group
workers compensation insured customers may contact their Risk Control Consultant or
the Risk Control Consulting Center for more information.
Resources
Ciriello, V. M. (2001). The effects of box
size, vertical distance, and height on
lowering tasks. International Journal
of Industrial Ergonomics, 28:61- 67.
Ciriello, V. M. & Snook, S. H. (1983).
A study of size, distance, height, and
frequency effects on manual handling
tasks. Human Factors, 25:5, 1983.
Ciriello, V. M., Snook, S. H., &
Hughes, G. (1993). Further studies of
psychophysically determined maximum
acceptable weights and forces.
Human Factors, 35:11, 175-186.
Ciriello, V. M., Snook, S. H., Blick,
A. C., & Wilkinson, P. L. (1990).
The effects of task duration on
psychophysically-determined
maximum acceptable weights and
forces. Ergonomics, 33:2, 187-200.
Ciriello, V.M., McGorry, R.W.,
Martin, S., & Bezverkhny, I.B. (1999).
Maximum acceptable forces of
dynamic pushing: comparison of two
techniques. Ergonomics, 42:1, 32-39.
Snook, S.H. (1978). The design
of manual handling tasks.
Ergonomics, 21:12-963-985.
Snook, S. H., & Ciriello, V. M. (1991).
The design of manual handling
tasks: revised tables of maximum
acceptable weights and forces.
Ergonomics, 34:9 1197-1213.
Waters, T.R., Putz-Anderson, V.,
& Garg, A.. (1994). Applications
Manual for the Revised NIOSH Lifting
Equation. U.S. Department of Health
and Human Services, Centers for
Disease Control, Cincinnati, OH,
DHHS (NIOSH) Publication No. 94-110.
libertymutualgroup.com/riskcontrolservices
@LibertyB2B
The illustrations, instructions, and principles contained in the material are general in scope and, to the best of our knowledge, current
at the time of publication. Our risk control services are advisory only. We assume no responsibility for: managing or controlling
customer safety activities, implementing any recommended corrective measures, or identifying all potential hazards.
No attempt has been made to interpret any referenced codes, standards, or regulations. Please refer to the appropriate government
authority for interpretation or clarication.
Insurance underwritten by Liberty Mutual Insurance Co. or its afliates or subsidiaries.
© 2017 Liberty Mutual Insurance, 175 Berkeley Street, Boston, MA 02116. RC 5812 07/17
Liberty Mutual Tables
Contents
Table 1F Female Population Percentages for Lifting Tasks Ending Below Knuckle Height (< 28”) 2
Table 1M Male Population Percentages for Lifting Tasks Ending Below Knuckle Height (< 31”) 3
Table 2F Female Population Percentages for Lifting Tasks Ending Between Knuckle and Shoulder Height (≥ 28” & ≤ 53”) 4
Table 2M Male Population Percentages for Lifting Tasks Ending Between Knuckle and Shoulder Height (≥ 31” & ≤ 57”) 5
Table 3F Female Population Percentages for Lifting Tasks Ending Above Shoulder Height (> 53”) 6
Table 3M Male Population Percentages for Lifting Tasks Ending Above Shoulder Height (> 57”) 7
Table 4F Female Population Percentages for Lowering Tasks Beginning Below Knuckle Height (< 28”) 8
Table 4M Male Population Percentages for Lowering Tasks Beginning Below Knuckle Height (< 31”) 9
Table 5F Female Population Percentages for Lowering Tasks Beginning Between
Knuckle and Shoulder Heights ( 28 & ≤ 53)
10
Table 7 Population Percentages for Pushing Tasks Initial Forces 11
(continued) 12
Table 8F Female Population Percentages for Pushing Tasks Sustained Force 13
Table 8M Male Population Percentages for Pushing Tasks Sustained Force 14
Table 9 Population Percentages for Pulling Tasks Initial Forces 15
(Continued) 16
Table 10F Female Population Percentages for Pulling Tasks Sustained Force 17
Table 10M Male Population Percentages for Pulling Tasks Sustained Force 18
Table 11F Female Population Percentages for Carrying Tasks 19
Table 11M Male Population Percentages for Carrying Tasks 20
RC RC 5812 1
+ = Greater than 90%
– = Less than 10%
Table 1F
Female Population Percentages for Lifting Tasks Ending Below Knuckle Height (< 28)
Hand Distance
7 inches 10 inches 15 inches
Frequency: One Lift Every 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h
Object Weight (pounds)
59
Lifting Distance (inches)
30
20
10
56
30
20
10 15
53
30
20 11
10 21
50
30
20 17
10 29 14
47
30 12
20 24 11
10 38 21
44
30 19
20 34 17
10 15 48 30
41
30 29 14
20 12 44 26
10 14 23 58 41
38
30 40 22
20 12 21 56 38
10 23 34 68 18 52 17
35
30 18 52 34
20 14 22 32 66 16 50 16
10 11 18 35 47 76 18 29 63 28
32
30 20 30 64 15 48 14
20 20 25 34 46 76 11 18 28 62 28
10 20 30 49 60 83 14 31 42 73 11 42
29
30 12 18 33 45 75 17 27 61 27
20 34 39 49 60 83 18 22 31 43 74 11 42
10 34 45 62 71 89 18 27 45 56 82 13 22 56
26
30 25 33 50 60 84 11 17 32 43 74 11 43
20 50 55 64 73 89 32 38 47 58 83 14 23 58
10 50 60 75 81 + 33 43 61 70 88 12 26 37 70
23
30 43 52 66 74 + 25 34 50 61 84 16 26 60
20 66 70 77 83 + 51 56 64 73 89 17 21 30 41 73
10 67 74 84 88 + 51 61 75 81 + 18 26 44 55 81
20
30 62 70 80 85 + 46 54 68 76 + 14 20 35 46 76
20 80 83 87 + + 69 73 79 84 + 37 41 51 61 84
10 80 85 + + + 69 76 85 89 + 37 47 64 72 89
17
30 79 84 + + + 68 74 83 88 + 35 44 59 68 87
20 + + + + + 83 86 89 + + 60 64 71 79 +
10 + + + + + 84 88 + + + 61 69 80 85 +
14
30 + + + + + 85 88 + + + 63 70 80 85 +
20 + + + + + + + + + + 80 83 87 + +
10 + + + + + + + + + + 81 85 + + +
11
30 + + + + + + + + + + 85 88 + + +
20 + + + + + + + + + + + + + + +
10 + + + + + + + + + + + + + + +
8
30 + + + + + + + + + + + + + + +
20 + + + + + + + + + + + + + + +
10 + + + + + + + + + + + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 2
+ = Greater than 90%
– = Less than 10%
Table 1M
Male Population Percentages for Lifting Tasks Ending Below Knuckle Height (< 31)
Hand Distance
7 inches
10 inches
15 inches
Frequency: One Lift Every 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h
Object Weight (pounds)
96
Lifting Distance (inches)
30 30 49 16 35
20 13 34 54 20 39 12
10 11 25 48 65 13 33 53 23
92
30 14 34 54 20 40 12
20 17 39 58 24 44 16
10 15 30 52 69 16 38 57 11 28
88
30 17 39 58 25 45 16
20 21 44 62 29 49 20
10 11 19 34 57 72 20 43 61 15 33
84
30 22 45 63 30 50 20
20 11 26 49 66 14 34 54 25
10 15 23 40 61 75 11 25 48 65 19 38
80
30 27 50 67 14 35 55 25
20 14 31 54 70 18 40 59 13 30
10 20 28 45 65 78 15 30 53 69 24 43
76
30 14 33 55 71 19 41 60 13 31
20 11 19 37 59 73 23 46 63 17 36
10 25 34 51 69 80 12 19 36 58 73 29 49
72
30 19 39 60 74 24 47 64 18 37
20 15 24 43 64 77 12 29 51 68 22 42
10 31 40 56 73 83 16 25 42 63 76 14 35 55
68
30 15 25 45 65 78 12 30 53 69 24 43
20 20 31 50 69 80 16 35 57 72 28 48
10 37 46 62 77 85 21 31 48 68 79 19 42 60
64
30 20 31 52 70 81 17 37 59 73 11 30 50
20 26 37 56 73 83 13 22 42 63 76 14 35 54
10 44 53 67 80 87 28 38 55 72 82 25 48 66
60
30 27 39 58 75 84 13 23 44 65 77 16 37 57
20 34 45 62 77 85 18 29 49 68 80 20 42 60
10 51 59 72 83 89 35 45 61 76 85 14 33 55 71
56
30 35 46 64 79 86 19 31 52 70 81 22 45 63
20 41 52 68 81 88 25 37 56 73 83 27 50 66
10 58 65 76 86 + 42 52 67 80 87 12 21 40 62 75
52
30 43 54 70 82 89 27 39 59 75 84 11 30 53 69
20 49 59 73 84 + 33 45 63 78 86 14 35 57 72
10 65 71 80 88 + 51 60 72 84 89 18 28 48 68 79
48
30 52 62 76 85 + 36 48 66 80 87 17 39 61 75
20 58 66 78 87 + 42 53 69 82 88 11 22 44 64 77
10 71 76 84 + + 59 66 77 87 + 26 37 57 74 83
44
30 60 69 80 88 + 45 57 73 84 89 14 26 49 68 80
20 65 73 82 89 + 52 62 75 85 + 19 31 53 71 82
10 76 81 87 + + 66 73 82 89 + 35 47 65 79 86
40
30 68 76 85 + + 56 66 78 87 + 23 37 59 75 84
20 73 79 86 + + 61 70 81 88 + 29 42 62 77 85
10 81 85 + + + 73 79 86 + + 46 57 72 83 89
36
30 76 81 88 + + 65 73 83 + + 35 48 68 81 88
20 79 84 89 + + 70 77 85 + + 40 53 71 83 89
10 86 88 + + + 80 84 89 + + 57 66 78 87 +
32
30 82 86 + + + 74 80 88 + + 48 60 76 86 +
20 84 88 + + + 77 83 89 + + 53 64 78 87 +
10 89 + + + + 85 88 + + + 67 75 84 + +
28
30 87 + + + + 81 86 + + + 61 71 83 + +
20 89 + + + + 84 87 + + + 66 74 84 + +
10 + + + + + 89 + + + + 77 82 88 + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 3
+ = Greater than 90%
– = Less than 10%
Table 2F
Female Population Percentages for Lifting Tasks Ending Between Knuckle and Shoulder Height ( 28” & ≤ 53)
Hand Distance
7 inches 10 inches 15 inches
Frequency: One Lift Every 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h
Object Weight (pounds)
59
Lifting Distance (inches)
30
20
10
56
30
20
10 15
53
30
20 11
10 21
50
30
20 17
10 29 14
47
30 12
20 24 11
10 38 21
44
30 19
20 34 17
10 15 48 30
41
30 29 14
20 12 44 26
10 14 23 58 41
38
30 40 22
20 12 21 56 38
10 23 34 68 18 52 17
35
30 18 52 34
20 14 22 32 66 16 50 16
10 11 18 35 47 76 18 29 63 28
32
30 20 30 64 15 48 14
20 20 25 34 46 76 11 18 28 62 28
10 20 30 49 60 83 14 31 42 73 11 42
29
30 12 18 33 45 75 17 27 61 27
20 34 39 49 60 83 18 22 31 43 74 11 42
10 34 45 62 71 89 18 27 45 56 82 13 22 56
26
30 25 33 50 60 84 11 17 32 43 74 11 43
20 50 55 64 73 89 32 38 47 58 83 14 23 58
10 50 60 75 81 + 33 43 61 70 88 12 26 37 70
23
30 43 52 66 74 + 25 34 50 61 84 16 26 60
20 66 70 77 83 + 51 56 64 73 89 17 21 30 41 73
10 67 74 84 88 + 51 61 75 81 + 18 26 44 55 81
20
30 62 70 80 85 + 46 54 68 76 + 14 20 35 46 76
20 80 83 87 + + 69 73 79 84 + 37 41 51 61 84
10 80 85 + + + 69 76 85 89 + 37 47 64 72 89
17
30 79 84 + + + 68 74 83 88 + 35 44 59 68 87
20 + + + + + 83 86 89 + + 60 64 71 79 +
10 + + + + + 84 88 + + + 61 69 80 85 +
14
30 + + + + + 85 88 + + + 63 70 80 85 +
20 + + + + + + + + + + 80 83 87 + +
10 + + + + + + + + + + 81 85 + + +
11
30 + + + + + + + + + + 85 88 + + +
20 + + + + + + + + + + + + + + +
10 + + + + + + + + + + + + + + +
8
30 + + + + + + + + + + + + + + +
20 + + + + + + + + + + + + + + +
10 + + + + + + + + + + + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 4
+ = Greater than 90%
– = Less than 10%
Table 2M
Male Population Percentages for Lifting Tasks Ending Between Knuckle and Shoulder Height ( 31 & ≤ 57)
Hand Distance 7 inches 10 inches 15 inches
Frequency: One Lift Every 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h
Object Weight (pounds)
96
Lifting Distance (inches)
30 12
20 25 12
10 16 21 46 30
92
30 16
20 30 16
10 20 26 52 13 36
88
30 21
20 13 36 21
10 11 25 32 57 12 17 42 13
84
30 27 13
20 12 17 42 26
10 15 31 38 63 17 22 48 17
80
30 11 33 18
20 17 23 49 11 32
10 12 20 38 44 68 22 28 54 23
76
30 11 16 40 24
20 23 29 55 11 15 39 11
10 17 26 45 51 72 13 29 35 60 29
72
30 16 21 47 31
20 14 30 36 61 16 21 47 16
10 23 33 52 58 77 11 19 36 42 66 13 36
68
30 11 22 28 54 15 39 11
20 12 20 37 44 67 22 28 54 23
10 30 41 59 64 81 16 25 43 50 72 14 19 44
64
30 12 17 30 36 61 16 21 47 16
20 18 27 45 52 73 14 29 36 61 30
10 38 49 65 70 84 23 33 51 57 77 20 26 52
60
30 18 25 38 45 68 12 23 29 55 24
20 25 35 54 60 78 13 20 38 44 68 15 39
10 47 57 72 76 87 31 42 59 64 81 13 28 34 60
56
30 26 33 48 54 74 13 19 32 38 63 32
20 34 45 62 67 83 20 29 47 53 74 17 22 48
10 56 65 77 81 + 41 51 67 71 85 13 20 37 44 67
52
30 36 43 57 63 80 21 28 41 48 70 13 17 42
20 44 54 69 74 86 28 39 56 62 80 11 25 31 57
10 64 72 82 85 + 50 60 73 77 88 20 29 47 53 74
48
30 46 54 66 71 85 31 38 52 58 77 11 21 27 53
20 54 63 76 80 + 39 49 65 70 84 12 19 36 42 66
10 72 78 86 88 + 60 68 80 83 + 30 40 57 63 80
44
30 57 64 74 78 88 42 50 62 67 83 14 19 32 38 63
20 64 72 82 85 + 51 60 74 77 88 20 29 47 53 74
10 79 84 + + + 69 76 85 87 + 42 51 67 71 85
40
30 68 73 81 84 + 55 61 72 76 87 24 31 44 51 72
20 73 79 87 89 + 62 70 81 84 + 32 42 59 64 81
10 85 88 + + + 77 82 89 + + 54 63 75 79 89
36
30 77 81 87 89 + 66 72 80 83 + 38 45 58 63 80
20 81 85 + + + 72 78 86 88 + 46 56 70 74 87
10 89 + + + + 84 88 + + + 66 73 82 85 +
32
30 84 87 + + + 77 81 86 88 + 53 60 70 74 87
20 87 + + + + 81 85 + + + 61 69 79 83 +
10 + + + + + 89 + + + + 76 82 88 + +
28
30 + + + + + 85 88 + + + 68 73 81 84 +
20 + + + + + 88 + + + + 74 79 87 89 +
10 + + + + + + + + + + 85 88 + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 5
+ = Greater than 90%
– = Less than 10%
Table 3F
Female Population Percentages for Lifting Tasks Ending Above Shoulder Height (> 53)
Hand Distance 7 inches 10 inches 15 inches
Frequency: One Lift Every 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h
Object Weight (pounds)
40
Lifting Distance (inches)
30 13
20 26 12
10 40 22
38
30 19
20 33 17
10 15 48 30
36
30 26 12
20 11 41 24
10 12 21 55 38
34
30 34 18
20 18 50 32
10 18 29 63 14 46 13
32
30 12 43 26
20 15 24 59 41
10 11 26 38 70 12 21 55 20
30
30 11 19 53 35
20 11 14 22 33 67 17 51 17
10 11 18 36 47 77 19 29 64 29
28
30 18 28 62 13 45 13
20 18 22 32 44 74 16 26 60 25
10 18 27 46 57 82 13 28 40 72 39
26
30 14 27 39 71 13 21 56 21
20 28 33 43 54 81 13 17 25 37 69 36
10 28 38 57 67 87 13 21 39 51 79 17 50
24
30 16 23 39 51 79 22 33 66 32
20 40 45 55 65 86 23 27 37 49 77 15 48
10 40 50 67 75 + 23 33 51 62 84 17 27 61
22
30 27 36 52 63 85 13 19 34 46 76 13 45
20 53 58 66 74 + 35 40 50 61 84 16 26 60
10 53 62 76 82 + 35 46 63 72 89 13 28 40 72
20
30 41 50 65 73 + 24 32 49 59 83 15 24 59
20 65 69 76 82 + 49 54 63 72 89 16 20 28 40 72
10 66 73 84 88 + 50 59 74 81 + 16 25 43 54 80
18
30 57 64 76 82 + 39 48 63 72 89 15 28 40 72
20 76 79 84 88 + 64 68 75 81 + 30 35 44 55 81
10 77 82 89 + + 64 72 83 87 + 30 40 58 68 87
16
30 71 77 85 89 + 57 64 76 82 + 22 30 46 57 82
20 85 87 + + + 76 79 84 88 + 48 52 61 70 88
10 85 89 + + + 77 82 89 + + 48 57 72 79 +
14
30 83 86 + + + 73 78 86 + + 42 50 64 73 +
20 + + + + + 86 88 + + + 66 70 76 82 +
10 + + + + + 86 + + + + 66 73 83 88 +
12
30 + + + + + 85 88 + + + 64 70 80 85 +
20 + + + + + + + + + + 81 83 87 + +
10 + + + + + + + + + + 81 85 + + +
10
30 + + + + + + + + + + 82 85 + + +
20 + + + + + + + + + + + + + + +
10 + + + + + + + + + + + + + + +
8
30 + + + + + + + + + + + + + + +
20 + + + + + + + + + + + + + + +
10 + + + + + + + + + + + + + + +
6
30 + + + + + + + + + + + + + + +
20 + + + + + + + + + + + + + + +
10 + + + + + + + + + + + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 6
+ = Greater than 90%
– = Less than 10%
Table 3M
Male Population Percentages for Lifting Tasks Ending Above Shoulder Height (> 57”)
Hand Distance 7 inches 10 inches 15 inches
Frequency: One Lift Every 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h
Object Weight (pounds)
77
Lifting Distance (inches)
30 28 14
20 14 18 44 28
10 16 33 39 64 18 24 49 19
74
30 11 33 18
20 17 23 49 11 33
10 12 20 38 45 68 22 29 54 23
71
30 15 39 23
20 22 28 54 14 38 11
10 16 25 44 50 72 12 28 34 59 28
68
30 14 19 45 29
20 12 27 34 59 14 19 44 14
10 21 31 49 55 75 17 33 40 64 11 34
65
30 19 25 50 12 35
20 16 33 40 64 18 24 50 19
10 27 37 55 61 79 13 22 39 46 69 11 16 40
62
30 13 24 31 56 12 16 41 12
20 13 22 40 46 69 24 30 56 25
10 33 43 60 66 82 18 27 46 52 73 16 21 46
59
30 12 18 31 37 62 16 22 47 17
20 18 28 46 52 73 14 30 37 62 31
10 39 50 66 71 85 24 34 52 58 77 21 27 53
56
30 17 24 38 44 68 11 22 28 54 23
20 24 34 53 59 78 12 20 37 44 67 14 38
10 46 56 71 75 87 30 41 58 64 81 12 27 33 59
53
30 23 31 45 51 73 11 17 29 35 61 30
20 31 42 59 65 81 17 26 44 51 72 15 20 45
10 53 62 76 79 89 38 48 64 69 84 11 18 34 41 65
50
30 31 38 52 58 77 17 23 37 43 67 14 37
20 39 50 66 77 85 24 34 52 58 77 21 27 53
10 60 68 80 83 + 46 55 70 74 87 16 25 42 49 71
47
30 39 47 60 65 82 24 31 45 51 73 15 20 46
20 47 57 72 76 87 32 42 59 65 81 13 28 35 60
10 67 74 84 86 + 54 63 76 79 89 23 33 50 56 76
44
30 48 55 67 72 85 32 40 53 59 78 12 22 28 54
20 56 65 77 81 + 41 51 67 71 85 13 20 37 44 67
10 73 79 87 89 + 61 69 80 83 + 31 41 58 64 81
41
30 57 63 74 77 88 42 49 62 67 82 13 19 31 37 62
20 64 72 82 85 + 50 59 73 77 88 20 29 46 53 74
10 79 83 + + + 69 75 84 87 + 41 51 66 71 85
38
30 65 71 79 82 + 51 58 70 74 86 21 28 41 48 70
20 71 78 86 88 + 59 67 79 82 + 29 39 56 62 79
10 83 87 + + + 75 81 88 + + 51 60 73 77 88
35
30 73 78 84 87 + 61 67 77 80 + 31 39 52 58 77
20 78 83 89 + + 68 75 84 86 + 40 50 65 70 84
10 87 + + + + 81 85 + + + 61 69 79 83 +
32
30 80 83 88 + + 70 75 83 85 + 43 50 62 68 83
20 84 87 + + + 76 81 88 + + 52 61 74 78 88
10 + + + + + 86 89 + + + 70 76 85 87 +
29
30 85 88 + + + 78 82 87 89 + 56 62 72 76 88
20 88 + + + + 83 86 + + + 63 71 81 84 +
10 + + + + + + + + + + 78 83 89 + +
26
30 + + + + + 85 88 + + + 68 73 81 83 +
20 + + + + + 88 + + + + 74 79 87 89 +
10 + + + + + + + + + + 85 88 + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 7
+ = Greater than 90%
– = Less than 10%
Table 4F
Female Population Percentages for Lowering Tasks Beginning Below Knuckle Height (< 28)
Hand Distance 7 inches 10 inches 15 inches
Frequency: One Lift Every 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h
Object Weight (pounds)
51
Lowering Distance (inches)
30 47 26
20 17 69 50 12
10 22 73 56 16
48
30 56 36
20 25 75 59 18
10 11 31 79 14 64 24
45
30 14 65 46
20 14 35 81 16 68 27
10 12 18 41 84 21 72 33
43
30 20 71 53 14
20 19 42 84 22 73 34
10 14 17 24 49 87 28 77 41
41
30 26 76 60 19
20 12 25 50 87 29 78 42
10 20 24 31 56 89 14 35 81 48
39
30 13 34 80 15 67 26
20 12 18 33 58 + 15 37 82 50
10 27 31 39 63 + 12 20 43 85 56
37
30 12 19 42 84 22 73 34
20 18 25 41 65 + 21 45 86 58
10 35 39 48 70 + 15 18 27 52 88 13 63
35
30 15 19 26 51 88 30 78 43
20 25 34 50 72 + 14 29 54 89 14 66
10 44 48 56 76 + 22 26 35 60 + 19 70
33
30 23 27 36 60 + 17 40 83 52
20 34 43 59 78 + 14 22 39 63 + 22 73
10 53 57 64 81 + 30 35 45 68 + 27 77
31
30 32 37 46 68 + 13 16 25 50 87 11 62
20 44 53 67 83 + 22 31 49 70 + 11 31 79
10 62 66 72 86 + 40 45 55 75 + 15 37 82
29
30 43 47 56 76 + 21 25 35 60 + 19 70
20 55 63 75 87 + 32 41 59 77 + 18 41 84
10 71 74 79 89 + 51 55 64 81 + 13 23 48 87
27
30 54 58 66 82 + 31 36 47 69 + 29 78
20 65 72 81 + + 43 53 68 83 + 11 28 53 88
10 78 80 84 + + 61 65 73 86 + 16 22 34 59 +
25
30 65 69 75 87 + 43 49 58 77 + 18 41 84
20 74 79 87 + + 55 64 77 88 + 11 20 40 64 +
10 84 86 89 + + 71 74 80 + + 26 33 46 69 +
23
30 75 78 82 + + 56 61 69 84 + 12 17 29 54 89
20 81 85 + + + 67 74 84 + + 21 32 53 74 +
10 89 + + + + 79 82 86 + + 39 46 59 78 +
21
30 83 85 88 + + 69 72 79 89 + 23 30 44 67 +
20 88 + + + + 77 82 89 + + 34 46 66 82 +
10 + + + + + 86 88 + + + 53 60 71 85 +
18
30 + + + + + 83 86 89 + + 47 54 66 82 +
20 + + + + + 88 + + + + 59 68 82 + +
10 + + + + + + + + + + 74 78 85 + +
15
30 + + + + + + + + + + 72 77 84 + +
20 + + + + + + + + + + 80 85 + + +
10 + + + + + + + + + + 88 + + + +
12
30 + + + + + + + + + + 89 + + + +
20 + + + + + + + + + + + + + + +
10 + + + + + + + + + + + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 8
+ = Greater than 90%
– = Less than 10%
Table 4M
Male Population Percentages for Lowering Tasks Beginning Below Knuckle Height (< 31”)
Hand Distance
7 inches 10 inches 15 inches
Frequency: One Lift Every 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h
Object Weight (pounds)
87
Lowering Distance (inches)
30 23 47 73 11 31 62 33
20 14 28 51 76 14 36 66 38
10 21 28 42 64 83 14 26 50 75 20 52
84
30 13 27 51 75 14 35 65 37
20 17 32 55 78 17 40 69 12 42
10 24 32 46 67 84 11 17 30 54 77 24 55
81
30 16 31 55 78 17 40 69 12 41
20 13 20 36 59 80 21 44 72 15 46
10 29 36 50 70 86 14 20 35 58 80 28 59
78
30 13 20 35 58 80 21 44 71 15 46
20 16 24 40 62 82 11 25 49 74 19 50
10 33 40 54 72 87 17 24 39 61 81 11 32 63
75
30 16 24 40 62 82 11 25 49 74 19 50
20 20 28 45 66 84 14 29 53 77 23 54
10 37 45 58 75 88 21 29 44 65 83 15 36 66
72
30 20 28 45 66 84 14 29 53 77 23 54
20 24 33 49 69 85 11 18 34 57 79 27 59
10 42 50 62 78 89 25 33 48 68 85 18 41 70
69
30 24 33 50 69 85 11 18 34 57 79 27 59
20 29 38 54 72 87 14 22 39 61 81 11 32 63
10 47 54 66 80 + 30 38 53 72 87 23 46 73
66
30 29 38 54 73 87 15 23 39 62 82 12 32 63
20 34 43 59 76 88 18 27 44 66 84 15 37 67
10 52 59 69 82 + 35 44 58 75 88 13 27 51 76
63
30 35 44 59 76 89 19 28 45 66 84 15 38 67
20 40 49 63 78 + 23 32 49 69 85 19 43 70
10 57 63 73 84 + 41 49 62 78 89 17 33 56 79
60
30 40 49 64 79 + 24 33 50 70 86 20 43 71
20 45 54 67 81 + 28 38 55 73 87 24 48 74
10 62 67 76 86 + 46 54 66 80 + 14 21 38 61 81
57
30 46 55 68 82 + 29 39 56 74 88 26 49 75
20 51 59 71 83 + 34 44 60 76 89 13 30 54 77
10 66 72 79 88 + 52 59 71 83 + 18 27 44 66 84
54
30 52 60 72 84 + 36 45 61 77 89 14 32 55 78
20 57 64 75 86 + 40 50 65 80 + 18 36 59 80
10 71 75 82 + + 58 64 74 85 + 24 33 50 70 86
51
30 58 66 76 86 + 42 52 66 80 + 11 19 38 61 81
20 62 69 79 88 + 47 56 70 82 + 14 23 43 65 83
10 75 79 85 + + 63 69 78 87 + 30 40 56 74 88
48
30 64 71 80 88 + 49 58 71 83 + 16 26 45 66 84
20 68 74 82 89 + 54 62 74 85 + 20 30 50 70 86
10 78 82 87 + + 68 74 81 89 + 37 47 62 78 +
45
30 70 75 83 + + 56 64 76 86 + 22 33 52 71 86
20 73 78 85 + + 60 68 78 87 + 26 38 57 74 88
10 82 85 89 + + 73 78 84 + + 44 54 68 81 +
42
30 75 79 86 + + 63 70 80 88 + 30 41 60 76 89
20 77 81 87 + + 67 73 82 89 + 34 46 63 79 +
10 85 87 + + + 78 82 87 + + 52 61 73 85 +
39
30 79 83 88 + + 69 75 83 + + 38 49 66 80 +
20 81 85 89 + + 72 78 85 + + 43 54 70 82 +
10 88 + + + + 82 85 89 + + 60 67 78 87 +
36
30 83 + + + + 75 80 87 + + 47 58 73 84 +
20 85 + + + + 78 82 88 + + 52 62 75 86 +
10 + + + + + 85 88 + + + 67 74 82 + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 9
+ = Greater than 90%
– = Less than 10%
Table 5F
Female Population Percentages for Lowering Tasks Beginning Between Knuckle and Shoulder Heights (≥ 28 & ≤ 53”)
Hand Distance
7 inches 10 inches
15 inches
Frequency: One Lift Every 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h
Object Weight (pounds)
51
Lowering Distance (inches)
30 25
20 43 23
10 21 58 38
48
30 35 17
20 17 53 33
10 30 67 14 49 12
45
30 12 46 26
20 26 63 44
10 11 41 75 22 59 20
43
30 17 54 33
20 33 69 15 51 14
10 15 49 79 29 65 27
41
30 24 61 41
20 41 75 22 59 20
10 22 57 83 37 72 35
39
30 32 68 14 50 13
20 11 16 49 80 29 66 27
10 14 29 64 87 13 45 77 43
37
30 40 74 21 58 20
20 14 16 23 58 84 38 72 36
10 14 21 38 71 + 19 54 82 16 52
35
30 16 50 80 30 66 28
20 21 24 31 66 88 14 47 78 11 45
10 21 30 47 77 + 13 27 62 86 23 61
33
30 13 24 59 85 39 74 37
20 29 33 41 73 + 13 16 22 57 83 18 55
10 30 39 57 82 + 13 21 37 70 89 33 69
31
30 14 20 34 68 89 16 50 80 13 48
20 40 44 52 80 + 21 24 31 66 88 27 64
10 40 50 66 87 + 21 30 47 77 + 12 43 76
29
30 23 30 45 76 + 14 25 60 85 22 59
20 51 55 62 85 + 31 35 43 74 + 38 73
10 51 60 74 + + 32 41 58 83 + 20 54 82
27
30 34 42 57 82 + 16 23 37 70 89 33 69
20 62 65 71 89 + 43 47 54 81 + 12 16 50 80
10 62 70 81 + + 44 53 68 88 + 16 30 65 87
25
30 47 55 68 88 + 27 35 50 79 + 13 46 77
20 72 75 80 + + 56 59 66 87 + 18 21 27 62 86
10 72 79 87 + + 56 65 77 + + 19 27 43 74 +
23
30 60 67 77 + + 41 49 63 85 + 13 24 59 85
20 81 83 86 + + 68 71 76 + + 31 34 41 73 +
10 81 85 + + + 68 75 84 + + 31 40 57 82 +
21
30 72 78 85 + + 56 63 74 + + 19 25 39 71 +
20 87 89 + + + 78 80 84 + + 46 50 56 82 +
10 88 + + + + 78 83 + + + 46 55 70 89 +
18
30 86 89 + + + 76 81 87 + + 43 50 63 86 +
20 + + + + + 89 + + + + 69 72 76 + +
10 + + + + + 89 + + + + 70 76 85 + +
15
30 + + + + + + + + + + 70 76 83 + +
20 + + + + + + + + + + 86 88 + + +
10 + + + + + + + + + + 87 + + + +
12
30 + + + + + + + + + + 89 + + + +
20 + + + + + + + + + + + + + + +
10 + + + + + + + + + + + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 10
+ = Greater than 90%
– = Less than 10%
Table 7
Population Percentages for Pushing Tasks Initial Forces
Male Female
Frequency: One Push
Every
30s 1m 5m 30m 8h
Frequency: One Push
Every
30s 1m 5m 30m 8h
Initial Pushing Force (pounds)
130
Hand Height (inches) — Males
57 25
Hand Height (inches) — Females
53
37 13 14 36 35
25 22 22
127
57 28 53
37 15 16 39 35
25 25 22
124
57 11 31 53
37 12 18 19 42 35
25 29 22
121
57 12 13 35 53
37 14 20 21 46 35
25 11 32 22
118
57 15 16 38 53
37 17 23 25 49 35
25 13 13 35 25
115
57 12 17 18 42 53
37 11 19 27 28 52 35
25 15 16 39 22
112
57 14 20 21 46 53
37 13 23 30 31 56 35
25 12 18 19 43 22
109
57 17 24 25 49 53
37 16 26 34 35 59 35
25 15 21 22 46 22
106
57 12 20 27 28 53 53
37 19 30 38 39 63 35
25 18 24 26 50 22
103
57 14 23 31 32 57 53
37 23 34 42 43 66 35
25 12 21 28 29 54 22
100
57 17 27 35 36 60 53
37 26 38 46 47 69 35
25 14 24 32 33 58 22
97
57 21 31 39 41 64 53
37 30 42 50 51 72 35
25 17 28 36 38 61 22
94
57 25 36 44 45 67 53
37 35 46 54 55 75 35
25 21 33 41 42 65 22
91
57 29 40 48 49 71 53
37 39 51 58 59 77 35
25 25 37 45 46 68 22
88
57 33 45 53 54 74 53 13
37 44 55 62 63 80 35 13
25 29 42 50 51 72 22
85
57 38 50 57 58 77 53 11 17
37 49 59 66 67 82 35 11 17
25 34 47 54 56 75 22
82
57 43 54 62 63 79 53 14 22
37 53 64 70 71 84 35 15 22
25 39 51 59 60 78 22
79
57 48 59 66 67 82 53 14 19 27
37 58 68 73 74 86 35 14 20 28
25 44 56 63 64 80 22
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 11
+ = Greater than 90%
– = Less than 10%
Table 7 (continued)
Population Percentages for Pushing Tasks Initial Forces
Male Female
Frequency: One Push
Every
30s 1m 5m 30m 8h
Frequency: One Push
Every
30s 1m 5m 30m 8h
Initial Pushing Force (pounds)
76
Hand Height (inches) — Males
57 53 64 70 71 84
Hand Height (inches) — Females
53 19 25 34
37 63 72 77 77 88 35 19 25 34
25 50 61 68 68 83 22
73
57 59 68 74 74 86 53 24 31 40
37 67 75 80 80 + 35 25 31 41
25 55 66 72 72 85 22 11
70
57 63 72 77 78 88 53 12 31 38 47
37 71 78 82 83 + 35 12 31 38 48
25 60 70 75 76 87 22 15
67
57 68 76 80 81 + 53 17 38 45 54
37 75 82 85 85 + 35 17 39 46 55
25 65 74 79 79 89 22 14 21
64
57 73 79 83 84 + 53 14 23 46 53 61
37 79 84 87 88 + 35 13 24 46 53 62
25 70 78 82 82 + 25 14 19 27
61
57 77 83 86 86 + 53 20 30 54 60 68
37 82 87 89 + + 35 19 31 54 61 68
25 74 81 85 85 + 22 20 26 35
58
57 80 85 88 89 + 53 27 39 61 67 74
37 85 89 + + + 35 26 39 62 68 74
25 78 84 87 88 + 22 27 34 44
55
57 84 88 + + + 53 36 48 69 74 80
37 88 + + + + 35 34 48 69 74 80
25 82 87 89 + + 22 15 36 43 52
52
57 87 + + + + 53 45 57 75 79 84
37 + + + + + 35 44 57 76 80 84
25 85 89 + + + 22 12 23 45 52 61
49
57 89 + + + + 53 55 65 81 84 88
37 + + + + + 35 54 66 81 85 88
25 88 + + + + 22 19 32 55 61 69
46
57 + + + + + 53 64 73 86 88 +
37 + + + + + 35 63 74 86 89 +
25 + + + + + 22 28 42 64 70 76
43
57 + + + + + 53 73 80 + + +
37 + + + + + 35 72 80 + + +
25 + + + + + 22 39 54 73 78 83
40
57 + + + + + 53 80 86 + + +
37 + + + + + 35 79 86 + + +
25 + + + + + 22 51 64 80 84 88
37
57 + + + + + 53 86 + + + +
37 + + + + + 35 86 + + + +
25 + + + + + 22 63 74 86 89 +
34
57 + + + + + 53 + + + + +
37 + + + + + 35 + + + + +
25 + + + + + 22 74 82 + + +
31
57 + + + + + 53 + + + + +
37 + + + + + 35 + + + + +
25 + + + + + 22 83 88 + + +
28
57 + + + + + 53 + + + + +
37 + + + + + 35 + + + + +
25 + + + + + 22 89 + + + +
25
57 + + + + + 53 + + + + +
37 + + + + + 35 + + + + +
25 + + + + + 22 + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 12
+ = Greater than 90%
– = Less than 10%
Table 8F
Female Population Percentages for Pushing Tasks Sustained Force
Pushing Distance 7 Feet 25 Feet 50 Feet
Frequency: One Push Every 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h
Sustained Pushing Force (pounds)
80
Hand Height (inches)
53 23
35 16
22
76
53 28
35 21
22
72
53 14 34
35 26 12
22 13
68
53 13 19 40 12
35 12 32 16
22 18 11
64
53 18 25 47 17
35 12 17 39 22
25 24 15
60
53 13 24 31 54 23
35 17 23 46 29 12
22 11 30 21
56
53 19 31 39 60 11 30 14
35 13 23 30 53 15 36 18
22 11 17 38 28 12
52
53 16 26 40 47 66 12 17 39 20
35 19 31 39 60 16 22 44 25
22 17 24 46 15 36 18
48
53 23 35 48 55 72 18 25 47 28
35 16 27 40 47 67 12 23 30 53 14 34
22 14 25 32 54 16 23 45 26
44
53 32 44 57 63 77 13 15 27 34 56 11 17 38
35 24 36 49 56 73 12 20 32 40 61 15 21 43
22 12 21 34 42 62 13 25 32 54 15 35
40
53 43 54 65 70 82 21 24 37 44 65 19 26 48
35 34 46 59 65 78 20 29 43 50 69 13 24 31 53
22 20 31 45 52 70 18 22 35 42 63 17 23 46
36
53 54 64 73 77 86 32 35 48 55 72 17 30 37 58
35 46 57 67 72 83 31 41 54 60 75 22 35 43 63
22 30 43 55 62 77 28 33 46 53 71 16 27 35 57
32
53 64 73 80 83 89 45 48 60 66 79 16 29 42 50 68
35 57 67 75 79 87 44 53 64 70 82 14 35 48 55 72
22 43 55 66 71 82 41 46 58 64 78 13 27 40 47 67
28
53 74 80 85 87 + 58 61 71 75 85 29 44 56 62 77
35 69 76 82 85 + 57 65 74 78 86 26 49 61 67 80
22 57 67 75 79 87 55 59 69 74 84 25 41 54 60 76
24
53 82 86 89 + + 71 73 80 83 89 46 59 69 74 84
35 78 83 87 89 + 70 76 82 85 + 43 64 73 77 86
22 70 77 83 85 + 68 71 79 82 89 42 57 68 72 83
20
53 88 + + + + 81 82 87 89 + 64 73 80 83 89
35 86 89 + + + 81 84 88 + + 61 76 82 85 +
22 80 85 89 + + 79 81 86 88 + 60 72 79 82 89
16
53 + + + + + 89 89 + + + 79 84 88 + +
35 + + + + + 88 + + + + 77 86 89 + +
22 88 + + + + 88 89 + + + 76 83 88 89 +
12
53 + + + + + + + + + + 89 + + + +
35 + + + + + + + + + + 88 + + + +
22 + + + + + + + + + + 88 + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 13
+ = Greater than 90%
– = Less than 10%
Table 8M
Male Population Percentages for Pushing Tasks Sustained Force
Pushing Distance 7 Feet 25 Feet 50 Feet
Frequency: One Push Every 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h
Sustained Pushing Force (pounds)
105
Hand Height (inches)
57 23
37 11 28
25 27
100
57 12 29 11
37 12 15 34
25 11 14 32
95
57 13 16 35 16
37 17 20 40 14
25 16 19 39 11
90
57 18 22 42 21
37 22 26 47 20
25 21 25 45 16
85
57 24 28 49 11 27
37 13 29 33 53 26
25 12 28 32 52 22
80
57 14 31 36 56 13 16 35 13
37 18 36 41 60 12 15 33 12
25 17 35 39 59 12 29
75
57 21 39 44 63 19 23 43 19
37 13 25 44 49 67 18 21 41 18
25 12 24 43 47 66 14 17 37 14
70
57 16 29 48 52 69 11 27 31 51 12 15 26
37 20 33 53 57 72 25 29 50 12 14 24
25 19 32 52 55 72 21 25 45 11 20
65
57 23 38 57 60 75 18 36 40 60 19 23 34
37 28 43 61 64 78 16 34 38 58 18 22 33
25 27 42 60 63 77 13 29 34 54 14 18 28
60
57 33 48 65 68 80 26 46 50 67 12 28 33 43
37 38 52 69 71 82 25 44 48 66 11 27 31 42
25 37 51 68 71 82 21 39 44 63 23 26 37
55
57 44 58 72 75 85 11 37 56 60 75 20 39 43 53
37 49 62 76 78 86 14 36 55 58 74 19 38 42 52
25 47 61 75 77 86 13 31 50 54 71 15 33 37 47
50
57 55 67 79 81 88 20 49 66 69 81 32 51 55 62
37 59 71 82 83 + 23 47 65 68 80 30 50 53 61
25 58 70 81 83 89 23 43 61 64 78 25 45 49 57
45
57 66 76 85 86 + 32 61 75 77 86 15 45 62 66 71
37 70 78 86 88 + 36 59 74 76 85 19 43 61 65 70
25 69 78 86 87 + 35 55 71 73 84 20 38 57 61 67
40
57 76 83 89 + + 47 72 82 84 + 28 58 73 76 79
37 78 85 + + + 50 71 81 83 + 33 57 72 75 78
25 78 84 + + + 50 67 79 81 88 34 53 69 72 75
35
57 84 88 + + + 62 81 88 89 + 44 71 82 83 85
37 85 + + + + 65 80 87 89 + 49 70 81 83 85
25 85 89 + + + 65 78 86 87 + 50 67 79 81 83
30
57 + + + + + 75 88 + + + 62 82 88 89 +
37 + + + + + 77 87 + + + 66 81 88 89 +
25 + + + + + 77 86 + + + 67 79 87 88 88
25
57 + + + + + 86 + + + + 77 89 + + +
37 + + + + + 87 + + + + 80 89 + + +
25 + + + + + 87 + + + + 80 88 + + +
20
57 + + + + + + + + + + 88 + + + +
37 + + + + + + + + + + + + + + +
25 + + + + + + + + + + + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 14
+ = Greater than 90%
– = Less than 10%
Table 9
Population Percentages for Pulling Tasks Initial Forces
Male Female
Frequency: One
Push Every
30s 1m 5m 30m 8h
Frequency: One
Push Every
30s 1m 5m 3m 8h
Initial Pulling Force (pounds)
130
Hand Height (inches) — Males
57
Hand Height (inches) — Females
53
37 13 35
25 29 22
127
57 53
37 16 35
25 33 22
124
57 53
37 19 35
25 11 37 22
121
57 53
37 22 35
25 13 14 41 22
118
57 53
37 26 35
25 16 17 45 25
115
57 53
37 30 35
25 12 19 20 49 22
112
57 53
37 34 35
25 15 23 24 53 22
109
57 53
37 12 13 39 35
25 18 27 28 58 22
106
57 53
37 15 16 43 35
25 11 22 31 33 62 22
103
57 53
37 11 18 19 48 35
25 14 27 36 38 66 22
100
57 53
37 15 22 24 53 35
25 17 31 41 43 70 22
97
57 53
37 18 27 28 58 35
25 21 36 46 48 73 22
94
57 12 53
37 11 23 32 33 62 35
25 26 42 51 53 77 22
91
57 16 53
37 14 28 37 39 67 35
25 31 47 56 58 80 22 13
88
57 20 53
37 19 33 43 44 71 35 11
25 37 53 61 63 83 22 17
85
57 25 53
37 23 39 49 50 75 35 15
25 42 58 66 68 85 22 14 22
82
57 30 53 14
37 29 45 54 56 79 35 12 20
25 48 63 71 72 88 22 13 19 28
79
57 11 37 53 12 19
37 35 51 60 62 82 35 12 17 26
25 54 68 75 76 + 22 18 24 34
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 15
+ = Greater than 90%
– = Less than 10%
Table 9 (Continued)
Population Percentages for Pulling Tasks Initial Forces
Male Female
Frequency: One
Push Every
30s 1m 5m 30m 8h
Frequency: One
Push Every
30s 1m 5m 30m 8h
Initial Pulling Force (pounds)
76
Hand Height (inches) — Males
57 15 16 43
Hand Height (inches) — Females
53 12 17 25
37 42 57 66 67 85 35 17 23 32
25 60 73 79 80 + 22 24 31 41
73
57 13 20 21 50 53 17 23 32
37 48 63 71 72 88 35 22 30 40
25 66 77 83 83 + 22 11 31 38 49
70
57 17 26 27 56 53 23 30 40
37 55 69 76 77 + 35 29 37 47
25 71 81 86 86 + 22 15 38 46 56
67
57 12 24 33 34 63 53 30 38 48
37 62 74 80 81 + 35 15 37 45 55
25 76 85 88 89 + 22 13 22 46 54 63
64
57 17 31 40 42 69 53 15 38 46 56
37 68 79 84 84 + 35 13 21 46 53 63
25 81 88 + + + 25 19 29 54 62 70
61
57 23 39 48 50 75 53 14 22 47 55 64
37 74 83 87 88 + 35 19 29 54 62 70
25 84 + + + + 22 27 38 63 69 76
58
57 31 47 56 58 80 53 21 31 56 63 71
37 79 86 + + + 35 27 38 63 69 76
25 88 + + + + 22 36 47 70 76 82
55
57 40 56 64 66 84 53 29 40 65 71 78
37 83 89 + + + 35 37 48 71 76 82
25 + + + + + 22 46 57 77 81 86
52
57 49 64 72 73 88 53 40 51 73 78 83
37 87 + + + + 35 47 58 78 82 87
25 + + + + + 22 56 66 82 86 +
49
57 59 72 78 79 + 53 50 61 80 84 88
37 + + + + + 35 58 67 83 87 +
25 + + + + + 22 65 74 87 + +
46
57 68 78 83 84 + 53 61 70 85 88 +
37 + + + + + 35 68 76 88 + +
25 + + + + + 22 74 81 + + +
43
57 76 84 88 88 + 53 71 79 + + +
37 + + + + + 35 76 83 + + +
25 + + + + + 22 82 87 + + +
40
57 82 89 + + + 53 80 85 + + +
37 + + + + + 35 84 88 + + +
25 + + + + + 22 87 + + + +
37
57 88 + + + + 53 87 + + + +
37 + + + + + 35 89 + + + +
25 + + + + + 22 + + + + +
34
57 + + + + + 53 + + + + +
37 + + + + + 35 + + + + +
25 + + + + + 22 + + + + +
31
57 + + + + + 53 + + + + +
37 + + + + + 35 + + + + +
25 + + + + + 22 + + + + +
28
57 + + + + + 53 + + + + +
37 + + + + + 35 + + + + +
25 + + + + + 22 + + + + +
25
57 + + + + + 53 + + + + +
37 + + + + + 35 + + + + +
25 + + + + + 22 + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 16
+ = Greater than 90%
– = Less than 10%
Table 10F
Female Population Percentages for Pulling Tasks Sustained Force
Pulling Distance
7 Feet 25 Feet 50 Feet
Frequency: One Pull Every 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h
Sustained Pushing Force (pounds)
76
Hand Height (inches)
53 13
35 11
22
72
53 19
35 16
22
68
53 25 13
35 21
22 13
64
53 32 19
35 29 16
22 19
60
53 16 41 26
35 13 37 22
25 26 14
56
53 16 23 49 12 34 15
35 13 20 46 31 12
22 12 35 21
52
53 12 24 32 58 12 19 44 22
35 21 29 55 16 40 19
22 12 19 44 30 11
48
53 14 19 34 42 66 20 28 54 32
35 12 16 30 39 63 17 24 50 28
22 20 28 54 15 40 19
44
53 23 29 45 53 74 16 30 39 63 12 18 43
35 20 26 41 50 72 13 26 35 60 15 39
22 12 17 30 39 64 17 25 51 29
40
53 35 41 56 64 80 17 27 42 51 72 21 29 55
35 31 38 53 61 79 14 23 38 47 70 18 25 51
22 21 27 43 51 73 15 28 36 62 16 41
36
53 48 54 67 73 86 28 40 55 63 80 19 33 42 66
35 45 51 65 71 85 25 36 52 59 78 16 30 38 63
22 34 40 55 63 80 16 26 41 50 72 20 28 54
32
53 62 67 77 81 + 43 55 67 73 86 33 48 56 74
35 59 64 75 80 89 40 51 65 71 85 29 45 53 74
22 49 55 68 74 86 29 41 56 63 80 19 34 43 66
28
53 74 78 85 88 + 59 69 78 82 + 23 50 64 70 84
35 72 76 83 86 + 56 66 76 81 + 20 46 60 67 83
22 64 69 78 82 + 46 57 69 75 87 12 35 51 59 77
24
53 84 86 + + + 74 80 86 89 + 43 67 77 81 +
35 82 85 + + + 71 78 85 88 + 39 64 75 79 89
22 77 80 87 89 + 64 72 81 84 + 28 55 68 73 86
20
53 + + + + + 85 89 + + + 64 81 87 89 +
35 + + + + + 84 88 + + + 61 79 85 88 +
22 87 89 + + + 79 84 89 + + 51 73 81 85 +
16
53 + + + + + + + + + + 81 + + + +
35 + + + + + + + + + + 80 89 + + +
22 + + + + + 89 + + + + 74 86 + + +
12
53 + + + + + + + + + + + + + + +
35 + + + + + + + + + + + + + + +
22 + + + + + + + + + + 89 + + + +
8
53 + + + + + + + + + + + + + + +
35 + + + + + + + + + + + + + + +
22 + + + + + + + + + + + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 17
+ = Greater than 90%
– = Less than 10%
Table 10M
Male Population Percentages for Pulling Tasks Sustained Force
Pulling Distance
7 Feet 25 Feet 50 Feet
Frequency: One Pull Every 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h
Sustained Pushing Force (pounds)
105
Hand Height (inches)
57
37 18
25 25
100
57
37 24
25 31
95
57
37 31
25 13 38 13
90
57
37 13 38 13
25 19 46 19
85
57 11
37 19 46 19
25 26 54 26 11
80
57 17
37 27 54 27 11
25 15 34 61 11 35 17
75
57 25
37 16 35 62 12 36 18
25 22 43 69 17 44 24
70
57 11 34 11
37 11 24 45 70 19 46 26
25 16 31 53 75 25 53 34
65
57 18 45 18
37 18 34 55 77 28 56 12 36
25 16 25 41 62 81 16 36 63 18 44
60
57 11 28 56 28 12
37 18 28 45 65 83 18 39 65 20 48
25 25 36 53 71 86 25 47 71 14 27 55
55
57 19 40 66 15 41 22
37 29 40 57 74 87 29 51 74 13 17 32 59
25 37 48 63 78 + 12 37 58 79 19 23 40 66
50
57 17 32 53 76 26 54 11 34
37 43 53 68 81 + 16 42 63 81 23 29 45 70
25 50 61 73 85 + 23 50 69 85 31 36 53 75
45
57 20 30 46 66 83 20 41 67 22 49
37 57 66 78 87 + 29 56 74 87 12 38 43 59 79
25 64 72 82 + + 14 37 64 79 + 18 46 51 66 83
40
57 35 46 62 77 89 11 35 57 78 17 22 37 64
37 70 77 85 + + 21 46 70 83 + 26 54 59 72 86
25 76 81 88 + + 29 53 76 86 + 33 61 66 77 89
35
57 54 63 75 86 + 26 54 72 86 34 40 56 77
37 81 86 + + + 39 63 81 89 + 44 70 74 83 +
25 85 89 + + + 47 69 85 + + 52 75 78 86 +
30
57 71 78 86 + + 23 47 71 84 + 27 56 61 73 87
37 89 + + + + 60 78 89 + + 64 82 85 + +
25 + + + + + 67 82 + + + 70 86 88 + +
25
57 85 89 + + + 48 70 85 + + 53 75 79 86 +
37 + + + + + 78 89 + + + 81 + + + +
25 + + + + + 82 + + + + 84 + + + +
20
57 + + + + + 74 86 + + + 77 89 + + +
37 + + + + + + + + + + + + + + +
25 + + + + + + + + + + + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 18
+ = Greater than 90%
– = Less than 10%
Table 11F
Female Population Percentages for Carrying Tasks
Carrying Distance
7 Feet 14 Feet 28 Feet
Frequency: One Lower Every 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h
Object Weight (pounds)
73
Hand Height (inches)
40
31 21
70
40
31 28 70 12
67
40 15 13
31 36 21 18
64
40 22 19
31 45 29 25
61
40 30 27 13
31 54 38 34
58
40 40 36 20
31 11 63 47 43
55
40 50 46 29
31 14 18 71 57 54
52
40 60 57 39
31 14 22 27 79 11 14 67 12 63
49
40 13 17 70 11 14 67 51
31 18 22 33 39 85 18 23 75 15 15 20 73
46
40 13 22 27 78 19 24 76 11 62
31 28 34 45 51 89 29 34 82 12 25 25 30 80
43
40 17 23 34 40 85 31 36 83 15 15 20 73
31 41 47 58 63 + 13 42 47 88 22 37 37 43 86
40
40 29 36 48 54 + 15 44 50 89 18 27 27 32 81
31 55 60 70 74 + 23 55 61 + 35 51 51 57 +
37
40 44 51 62 67 + 11 27 59 64 + 31 41 41 47 88
31 68 72 80 83 + 19 38 69 73 + 50 65 65 70 +
34
40 60 66 75 79 + 23 43 72 76 + 47 57 57 63 +
31 79 82 87 89 + 34 54 80 83 + 65 77 77 81 +
31
40 74 79 85 87 + 40 60 83 86 + 64 72 72 76 +
31 88 + + + + 51 70 88 + + 78 86 86 88 +
28
40 85 88 + + + 59 76 + + + 78 84 84 86 +
31 + + + + + 69 82 + + + 87 + + + +
25
40 + + + + + 77 87 + + + 88 + + + +
31 + + + + + 83 + + + + + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 19
+ = Greater than 90%
– = Less than 10%
Table 11M
Male Population Percentages for Carrying Tasks
Carrying Distance
7 Feet 14 Feet 28 Feet
Frequency: One Lower Every 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h 15s 30s 1m 5m 8h
Object Weight (pounds)
99
Hand Height (inches)
43 18 50 36 22
33 11 22 36 67 11 21 54 15 47
94
43 12 23 56 12 42 28
33 15 28 42 71 15 27 60 11 20 53
89
43 17 29 62 17 49 34
33 14 20 35 49 75 21 34 65 15 16 26 59
85
43 22 35 66 11 21 54 40
33 18 25 40 54 78 26 39 70 19 20 32 64
81
43 14 27 41 70 15 27 60 14 46
33 23 31 46 59 81 13 31 45 73 11 24 25 38 68
77
43 13 19 33 47 74 20 33 65 19 52
33 29 37 52 64 84 17 38 51 77 15 30 31 44 73
73
43 18 25 40 53 78 26 39 69 13 14 25 58
33 35 44 58 69 86 11 23 44 57 80 21 37 38 50 76
69
43 24 32 46 59 81 13 32 46 74 18 19 31 63
33 42 50 64 74 88 16 29 51 63 83 27 44 45 57 80
65
43 31 39 53 65 84 19 40 53 78 25 26 38 69
33 49 57 69 78 + 22 37 58 69 86 34 51 52 63 83
61
43 39 47 60 71 87 13 26 47 60 82 16 32 34 46 74
33 57 64 74 82 + 29 44 64 74 88 42 58 59 69 86
57
43 47 55 67 76 89 19 34 55 67 85 23 41 42 54 79
33 64 70 79 85 + 37 52 70 78 + 50 65 66 74 88
53
43 56 62 73 80 + 27 43 63 73 88 31 50 51 62 83
33 70 75 83 88 + 46 60 76 83 + 58 71 72 79 +
49
43 64 70 78 84 + 37 52 70 78 + 41 58 59 69 86
33 76 80 86 + + 55 68 81 86 + 66 77 78 83 +
45
43 71 76 83 88 + 47 61 76 83 + 51 67 68 76 89
33 81 85 89 + + 64 75 85 89 + 73 82 82 87 +
41
43 78 82 87 + + 58 70 82 87 + 61 74 75 82 +
33 86 88 + + + 72 81 88 + + 80 86 87 + +
36
43 85 87 + + + 70 79 88 + + 73 82 83 87 +
33 + + + + + 81 87 + + + 86 + + + +
31
43 + + + + + 81 87 + + + 82 89 89 + +
33 + + + + + 88 + + + + + + + + +
RC 5812 Liberty Mutual Manual Materials Handling Guidelines | © 2017 Liberty Mutual Insurance 20
Manual Handling Task Evaluation Worksheet
Instructions:
Use this worksheet to
record data when using
the Liberty Mutual
Tables or CompuTask2
software.
Customer Location Department Date
Job Title Task Description Total Workers Exposed Coupling
(good, fair or poor)
File Name Evaluated By Ofce Period
From:
Continuous Duration (hrs) Minimum Rest Period (mins.) Total Injuries Produced by Task To:
Measurements and Observations. Use the Material Handling scale kit if needed.
Component
Hand
Height
Distance
Lift, Lower
Hand Distance
Object
Weight
Push, Pull Force
Task
Frequency
Twisting
Angle
Comments
lift, lower, push,
pull, carry
at Start
(in.)
Lift, Lower
(in.)
Push, Pull,
Carry (ft.)
from Body (in.) (lbs) Initial (lbs)
Sustained
(lbs)
One Every
(s, m, h)
(degrees)
Risk Control from Liberty Mutual Insurance
libertymutualgroup.com/riskcontrolservices
@LibertyB2B
The illustrations, instructions, and principles contained in the material are general in scope and, to the best of our knowledge, current at the time of publication. Our risk control services are
advisory only. We assume no responsibility for: managing or controlling customer safety activities, implementing any recommended corrective measures, or identifying all potential hazards.
No attempt has been made to interpret any referenced codes, standards, or regulations. Please refer to the appropriate government authority for interpretation or clarication.
Insurance underwritten by Liberty Mutual Insurance Co. or its afliates or subsidiaries.
© 2017 Liberty Mutual Insurance, 175 Berkeley Street, Boston, MA 02116. RC 397 R10 06/17
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