Fillable Form 400-PS.: Powder Coating Operation (SCAQMD)

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Form 400-PS.: Powder Coating Operation (SCAQMD)

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South Coast Air Quality Management District, Form 400-E-17a (2014.07)
Mail To:
SCAQMD
P.O. Box 4944
Diamond Bar, CA 91765-0944
Tel: (909) 396-3385
www.aqmd.gov
South Coast Air Quality Management District
Form 400-E-17a
Powder Coating Operation
This form must be accompanied by a completed Application for a Permit to Construct/Operate - Forms 400-A, Form 400-CEQA, and
Form 400-PS.
Page 1 of 2
Section A - Operator Information
Facility Name (Business Name of Operator That Appears On Permit): Valid AQMD Facility ID (Available On Permit Or Invoice Issued By AQMD):
Address where the equipment will be operated (for equipment which will be moved to various locations in AQMD’s jurisdiction, please list the initial location site):
Fixed Location Various Locations
Section B - Equipment Description
Powder Coating System
Manufacturer: Model.: Serial No.:
Outside Dimensions:
W:
ft. in. L: ft. in. H: ft. in.
Cleaning System
Cleaning Solvents Used (attach Material Safety Data Sheets):
Solvent Usage:
gallons/day Density (lb/gal)
gallons/month lbs VOC/gal Material including H
2
O and exempt solvents
Collection/Recycling
System
Is a cyclone present? No Yes
Control System
Select One:
Pocket filters Baghouse Cartridge type dust collector Other:
Number of filters, bags or cartridges:
Size of each filter, bag or cartridge (inches):
Width
x Length x Depth
OR
Diameter x Length
Manometers/Draft Gauges
Manometer or draft gauge installed? No Yes
No. of gauges:
Pressure drop across clean filters (inches of water): Gauge 1:
Gauge 2:
Section C - Process Description
Process Weight
(pounds of powder used)
37 pounds/day - bags filters or pocket filters are needed
37 pounds/day - cartridge-type dust collector or baghouse is needed
Indicate actual amount used:
Normal operation:
pounds/day Maximum operation: pounds/day
pounds/month pounds/month
Gun Cleaning
Method used for cleaning gun: Compressed Air
Other:
Solvent usage, if any:
gallons/day gallons/month % by weight of VOC Density (lbs/gal)
Type of Article/Material
Sprayed
Description:
Operating Schedule
Normal:
hours/day days/week weeks/yr
Maximum:
hours/day days/week weeks/yr
South Coast Air Quality Management District, Form 400-E-17a (2014.07)
South Coast Air Quality Management District
Form 400-E-17a
Powder Coating Operation
This form must be accompanied by a completed Application for a Permit to Construct/Operate - Forms 400-A, Form 400-CEQA, and Form 400-PS.
Page 2 of 2
THIS IS A PUBLIC DOCUMENT
Pursuant to the California Public Records Act, your permit application and any supplemental documentation are public records and may be disclosed to a third party. If you wish to
claim certain limited information as exempt from disclosure because it qualifies as a trade secret, as defined in the District’s Guidelines for Implementing the California Public Records
Act, you must make such claim at the time of submittal
to the District.
Check here if you claim that this form or its attachments contain confidential trade secret information.
Preheat/Dry off Oven: Manufacturer: Model.:
BTU Rating:
Btu/hr (If greater than 2,000,000 Btu/hr or substrate cleaning has Volatile
Organic Compounds, a separate permit is required for the oven.)
Fuel Type: Natural Gas Propane Other
Curing Oven: Manufacturer: Model.:
BTU Rating:
Btu/hr (A separate permit is needed for the oven unless the oven cures less
than 30 pounds per day or 660 pounds per month of powder coating and
the oven is rated less than 2,000,000 Btu/hr.)
Fuel Type: Natural Gas Propane Other
Section D - Ovens
Preheat/Dry Off
and
Curing Ovens
Section E - Authorization/Signature
I hereby certify that all information contained herein and information submitted with this application is true and correct.
Preparer
Info
Signature: Date:
Title: Company Name:
Name:
Phone #: Fax #:
Email:
Contact
Info
Name:
Title: Company Name:
Phone #: Fax #:
Email:
Validate/Print
Reset
South Coast Air Quality Management District, Form 400-E-17a: Powder Coating Operation Worksheet (2014.07)
South Coast Air Quality Management District
Form 400-E-17a
Powder Coating Operation Worksheet
I. Calculation For Ovens
Emission Factor
BTU Rating (MMBTU/hr):
Conversion Factor:
BACT (ppm):
Fuel Usage (MMBTU/hr):
NOx (lbs/ppm-MMBTU):
NOx (lbs/hr):
Separate Application Is Required Is Not Required
Natural Gas
lb/mmcf Emission
(lb/hr)
30 Day
Avg.
Yearly
Avg.
lb/1000
gal
Emission
(lb/hr)
30 Day
Avg.
Yearly
Avg.
ROG
ROG
CO
CO
PM/PM10
PM/PM10
SOx
SOx
NOx
NOx
Propane
II. Emission Calculations From Powder Coating
Particulate Emissions (PM10)
Daily Emissions =
pounds of powder sprayed per day x (1 - TE) x (1 - CE) =
where TE = transfer efficiency = 0.65 for electrostatic guns (default)
CE = Control Efficiency of control device
= 0.99 for dust collector - baghouse/cartridge
= 0.9 for standard spray booth with pocket type filters
30 day average emission = (
daily emissions x number of days of operation per month) / 30 =
Yearly emissions (tons/year) = monthly emissions x 12 / 2000
(
daily emissions x number of days of operation per month) x 12 / 2000 =
III. VOC Emissions
Powder Coating
Daily Emissions = 0.01 x
pounds of powder sprayed per day =
Assume 1% by weight of powder sprayed is volatized
30 day average emission = (
daily emissions x number of days of operation per month) / 30 =
Yearly emissions (tons/year) = monthly emissions x 12 / 2000
(
daily emissions x number of days of operation per month) x 12 / 2000 =
From Solvent Usage, Daily Emissions
Part Cleaning
Loss per day
% by weight of VOC x gallons/day x density =
30 day average emission = (
daily emissions x number of days of operation per month) / 30 =
Yearly emissions (tons/year) = monthly emissions x 12 / 2000
(
daily emissions x number of days of operation per month) x 12 / 2000 =
Gun Cleaning
Loss per day
% by weight of VOC x gallons/day x density =
30 day average emission = (
daily emissions x number of days of operation per month) / 30 =
Yearly emissions (tons/year) = monthly emissions x 12 / 2000
(
daily emissions x number of days of operation per month) x 12 / 2000 =
If a separate permit is required for an oven, calculate oven emissions.
Page 1 of 3
NA
NA
30
7.5
.00121
7
35
0.26
3.2
0.28
0.83
4.6
NA
NA
12.8
NA
South Coast Air Quality Management District, Form 400-E-17a: Powder Coating Operation Worksheet (2014.07)
South Coast Air Quality Management District
Form 400-E-17a
Powder Coating Operation Worksheet
SAMPLE Conditions:
1) OPERATION OF THIS EQUIPMENT SHALL BE CONDUCTED IN ACCORDANCE WITH ALL
DATA AND SPECIFICATIONS SUBMITTED WITH THE APPLICATION UNDER WHICH THIS
PERMIT IS ISSUED UNLESS OTHERWISE NOTED BELOW.
2) HIS EQUIPMENT SHALL BE PROPERLY MAINTAINED AND KEPT IN GOOD OPERATING
CONDITION AT ALL TIMES.
3) THIS SPRAY BOOTH SHALL NOT BE OPERATED UNLESS ALL EXHAUST AIR PASSES
THROUGH FILTER MEDIA AT LEAST 2 INCHES THICK.
4) A GAUGE SHALL BE INSTALLED AND MAINTAINED TO INDICATE, IN INCHES OF WATER,
THE STATIC PRESSURE DIFFERENTIAL ACROSS THE EXHAUST FILTERS. IN OPERATION,
THE PRESSURE DIFFERENTIAL SHALL NOT EXCEED 0.25 INCH OF WATER.
5) THIS EQUIPMENT SHALL BE OPERATED IN COMPLIANCE WITH RULES 1107 AND 1171.
6) MATERIAL SAFETY DATA SHEETS FOR ALL COATINGS AND SOLVENTS USED AT THIS
FACILITY SHALL BE KEPT CURRENT AND MADE AVAILABLE TO DISTRICT PERSONNEL
UPON REQUEST.
7) WET COATING SHALL NOT BE APPLIED IN THIS EQUIPMENT.
8) THE OPERATOR SHALL COMPLY WITH RULE 109 (RECORDKEEPING FOR VOLATILE
ORGANIC COMPOUND EMISSIONS).
9) IN ADDITION TO THE REQUIREMENTS OF RULE 109, THE OPERATOR SHALL KEEP
ADEQUATE RECORDS FOR THIS FACILITY TO VERIFY CALENDAR MONTHLY VOLATILE
ORGANIC COMPOUNDS (VOC) EMISSIONS IN POUNDS AND THE VOC CONTENT OF EACH
MATERIAL AS APPLIED (INCLUDING WATER AND EXEMPT COMPOUNDS). ALL RECORDS
SHALL BE PREPARED IN A FORMAT WHICH IS ACCEPTABLE TO THE DISTRICT.
10) THE VOC EMISSIONS FROM THE USE OF ANY POWDER COATINGS SHALL BE
CALCULATED USING THE EMISSION FACTOR DETERMINED PURSUANT TO SCAQMD
METHOD 316C. IN CASE NO LABORATORY TESTED EMISSION FACTOR IS AVAILABLE,
THEN A FACTOR OF 0.01 POUND OF VOC PER POUND OF POWDER COATING SPRAYED
SHALL BE USED.
11) THE TOTAL QUANTITY OF POWDER COATINGS USED IN THIS EQUIPMENT SHALL NOT
EXCEED
POUNDS IN ANY ONE DAY.
12) THE TOTAL QUANTITY OF VOLATILE ORGANIC COMPOUND (VOC) EMISSIONS FROM ALL
PERMITTED EQUIPMENT AND ASSOCIATED OPERATIONS AT THIS FACILITY SHALL NOT
EXCEED 667 POUNDS IN ANY ONE CALENDAR MONTH. ASSOCIATED OPERATIONS
INCLUDE, BUT ARE NOT LIMITED TO SURFACE PREPARATION, EQUIPMENT CLEANUP,
AND THE APPLICATION OF ANY OTHER MATERIALS TO PARTS THAT ARE
SUBSEQUENTLY PROCESSED IN THE PERMITTED EQUIPMENT.
Page 2 of 3
South Coast Air Quality Management District, Form 400-E-17a: Powder Coating Operation Worksheet (2014.07)
South Coast Air Quality Management District
Form 400-E-17a
Powder Coating Operation Worksheet
13) WITHIN 14 CALENDAR DAYS AFTER THE END OF EACH MONTH, THE OPERATOR SHALL
TOTAL AND RECORD VOC EMISSIONS FOR THE MONTH FROM ALL EQUIPMENT
COVERED BY THE MONTHLY LIMIT. THE RECORD SHALL INCLUDE ANY PROCEDURES
USED TO ACCOUNT FOR CONTROL DEVICE EFFICIENCIES AND/OR WASTE DISPOSAL. IT
SHALL BE SIGNED AND CERTIFIED FOR ACCURACY BY THE HIGHEST RANKING
INDIVIDUAL RESPONSIBLE FOR COMPLIANCE WITH DISTRICT RULES.
14) THE OPERATOR SHALL RETAIN FOR 36 MONTHS ALL PURCHASE INVOICES FOR ALL
VOC-CONTAINING MATERIAL USED OR STORED AT THE FACILITY, AND ALL WASTE
MANIFESTS FOR ALL WASTE VOC-CONTAINING MATERIAL REMOVED FROM THE
FACILITY.
15) THE OPERATOR SHALL MAINTAIN A SINGLE LIST THAT INCLUDES ONLY THE NAME AND
ADDRESS OF EACH PERSON FROM WHOM THE FACILITY ACQUIRED VOC-CONTAINING
MATERIAL REGULATED BY THE DISTRICT THAT WAS USED OR STORED AT THE FACILITY
DURING THE PRECEDING 12 MONTHS.
16) MATERIALS USED IN THIS EQUIPMENT SHALL NOT CONTAIN ANY TOXIC AIR
CONTAMINANTS IDENTIFIED IN RULE 1401, TABLE 1
17) ALL RECORDS REQUIRED BY THIS PERMIT SHALL BE RETAINED AT THE FACILITY FOR
36 MONTHS, AND SHALL BE MADE AVAILABLE TO ANY DISTRICT REPRESENTATIVE
UPON REQUEST.
Page 3 of 3
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Form 400-PS.: Powder Coating Operation (SCAQMD)

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Completed 12 August 2020

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